Mitigation strategies for Li-ion battery thermal runaway: A review

Li-ion batteries are commercially successful power sources for diverse applications. However, the characteristics of Li-ion batteries make them susceptible to thermal runaway, resulting in fires and explosions. To mitigate safety hazards prior to the occurrence of thermal runaway, various strategies...

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Published inRenewable & sustainable energy reviews Vol. 150; p. 111437
Main Authors Xu, Bin, Lee, Jinwoo, Kwon, Daeil, Kong, Lingxi, Pecht, Michael
Format Journal Article
LanguageEnglish
Published Elsevier Ltd 01.10.2021
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Abstract Li-ion batteries are commercially successful power sources for diverse applications. However, the characteristics of Li-ion batteries make them susceptible to thermal runaway, resulting in fires and explosions. To mitigate safety hazards prior to the occurrence of thermal runaway, various strategies have been applied for battery cells, as well as battery packages. This article reviews safety strategies for Li-ion batteries, including positive temperature coefficient thermistors, positive temperature coefficient electrodes, current interrupt devices, safety vents, protection circuitry, shutdown separators, electrolyte additives, safe electrolytes, passive protection designs in battery packages, and battery management systems. The trigger conditions, protection mechanisms, drawbacks, and applications of representative strategies are discussed, and potential future risk mitigation approaches are explored. •An overview is given on safety hazards in Li-ion batteries.•The thermal runaway process of Li-ion batteries is explained.•Representative safety strategies at the cell level and the package level are reviewed.•Pros and cons of reviewed safety strategies are summarized.•The challenges and future risk mitigation trends in the battery industry are discussed.
AbstractList Li-ion batteries are commercially successful power sources for diverse applications. However, the characteristics of Li-ion batteries make them susceptible to thermal runaway, resulting in fires and explosions. To mitigate safety hazards prior to the occurrence of thermal runaway, various strategies have been applied for battery cells, as well as battery packages. This article reviews safety strategies for Li-ion batteries, including positive temperature coefficient thermistors, positive temperature coefficient electrodes, current interrupt devices, safety vents, protection circuitry, shutdown separators, electrolyte additives, safe electrolytes, passive protection designs in battery packages, and battery management systems. The trigger conditions, protection mechanisms, drawbacks, and applications of representative strategies are discussed, and potential future risk mitigation approaches are explored. •An overview is given on safety hazards in Li-ion batteries.•The thermal runaway process of Li-ion batteries is explained.•Representative safety strategies at the cell level and the package level are reviewed.•Pros and cons of reviewed safety strategies are summarized.•The challenges and future risk mitigation trends in the battery industry are discussed.
ArticleNumber 111437
Author Xu, Bin
Kong, Lingxi
Lee, Jinwoo
Pecht, Michael
Kwon, Daeil
Author_xml – sequence: 1
  givenname: Bin
  orcidid: 0000-0003-3312-7860
  surname: Xu
  fullname: Xu, Bin
  organization: School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an, Shaanxi, 710049, China
– sequence: 2
  givenname: Jinwoo
  surname: Lee
  fullname: Lee, Jinwoo
  organization: School of Mechanical, Aerospace and Nuclear Engineering, UNIST, Ulsan, 44919, Republic of Korea
– sequence: 3
  givenname: Daeil
  orcidid: 0000-0003-2949-7172
  surname: Kwon
  fullname: Kwon, Daeil
  email: dikwon@skku.edu
  organization: Department of Systems Management Engineering, Sungkyunkwan University, Suwon, 16419, Republic of Korea
– sequence: 4
  givenname: Lingxi
  orcidid: 0000-0001-8387-1140
  surname: Kong
  fullname: Kong, Lingxi
  organization: Center for Advanced Life Cycle Engineering (CALCE), University of Maryland, College Park, MD, 20742, USA
– sequence: 5
  givenname: Michael
  orcidid: 0000-0003-1126-8662
  surname: Pecht
  fullname: Pecht, Michael
  organization: Center for Advanced Life Cycle Engineering (CALCE), University of Maryland, College Park, MD, 20742, USA
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ID FETCH-LOGICAL-c366t-f2602fba4aa4f19d70d6087af89b16b31dda175b68ddaaa02a050307eb8b75553
IEDL.DBID .~1
ISSN 1364-0321
IngestDate Tue Jul 01 03:18:13 EDT 2025
Thu Apr 24 23:02:02 EDT 2025
Fri Feb 23 02:44:42 EST 2024
IsPeerReviewed true
IsScholarly true
Keywords Safety strategies
Li-ion batteries
PTC
Thermal runaway
Safety vents
CID
Language English
LinkModel DirectLink
MergedId FETCHMERGED-LOGICAL-c366t-f2602fba4aa4f19d70d6087af89b16b31dda175b68ddaaa02a050307eb8b75553
ORCID 0000-0001-8387-1140
0000-0003-1126-8662
0000-0003-2949-7172
0000-0003-3312-7860
ParticipantIDs crossref_primary_10_1016_j_rser_2021_111437
crossref_citationtrail_10_1016_j_rser_2021_111437
elsevier_sciencedirect_doi_10_1016_j_rser_2021_111437
ProviderPackageCode CITATION
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PublicationCentury 2000
PublicationDate October 2021
2021-10-00
PublicationDateYYYYMMDD 2021-10-01
PublicationDate_xml – month: 10
  year: 2021
  text: October 2021
PublicationDecade 2020
PublicationTitle Renewable & sustainable energy reviews
PublicationYear 2021
Publisher Elsevier Ltd
Publisher_xml – name: Elsevier Ltd
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Snippet Li-ion batteries are commercially successful power sources for diverse applications. However, the characteristics of Li-ion batteries make them susceptible to...
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SubjectTerms CID
Li-ion batteries
PTC
Safety strategies
Safety vents
Thermal runaway
Title Mitigation strategies for Li-ion battery thermal runaway: A review
URI https://dx.doi.org/10.1016/j.rser.2021.111437
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