A universal strategy toward flame retardant epoxy resin with ultra-tough and transparent properties

•A simple and universal strategy is proposed to effectively resolve the contradiction between flame retardancy and mechanical properties, realizing a surprising dual performance improvement of epoxy composites.•The modified epoxy resin has a LOI value of 32.3%, a high transmittance of approximately...

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Published inPolymer degradation and stability Vol. 205; p. 110132
Main Authors Chen, Bing, Luo, Wenhui, Lv, Jiaojiao, Lin, Shufeng, Zheng, Botuo, Zhang, Huagui, Chen, Mingfeng
Format Journal Article
LanguageEnglish
Published Elsevier Ltd 01.11.2022
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Abstract •A simple and universal strategy is proposed to effectively resolve the contradiction between flame retardancy and mechanical properties, realizing a surprising dual performance improvement of epoxy composites.•The modified epoxy resin has a LOI value of 32.3%, a high transmittance of approximately 92%, an excellent smoke and heat suppression as well as ultra-tough with an increase of 271% (Impact strength).•The flame retardant and strengthening mechanism is analyzed and proposed. Flame-retardant epoxy composites have important application value in flexible optoelectronic devices, artificial intelligence and 5G fields. The flame retardancy of these composites, however, are often promoted at the expense of mechanical properties and transparency, particularly the toughness. In this work, we propose a simple strategy of introducing proper rigid-flexible groups into phosphorus-based flame retardant which realizes a dual performance improvement simultaneously in epoxy resin. The modified flame retardant epoxy resin has a limiting oxygen index (LOI) value of 32.3%, a high transmittance of approximately 92%, an excellent smoke and heat suppression properties. Remarkably, the addition of phosphorus-based flame retardant containing rigid-flexible groups (TOD) significantly enhances the mechanical properties of epoxy resin, especially the toughness. The impact strength is obviously increased from 6.8 kJ/m2 to 25.2 kJ/m2, with an increase of 271%, which mainly due to the flexible Si-O segment in TOD. This work provides a universal strategy for the design of flame retardant, ultra-tough and transparent epoxy resin, implying its enormous potential to promote the commercial application of epoxy resin.
AbstractList Flame-retardant epoxy composites have important application value in flexible optoelectronic devices, artificial intelligence and 5G fields. The flame retardancy of these composites, however, are often promoted at the expense of mechanical properties and transparency, particularly the toughness. In this work, we propose a simple strategy of introducing proper rigid-flexible groups into phosphorus-based flame retardant which realizes a dual performance improvement simultaneously in epoxy resin. The modified flame retardant epoxy resin has a limiting oxygen index (LOI) value of 32.3%, a high transmittance of approximately 92%, an excellent smoke and heat suppression properties. Remarkably, the addition of phosphorus-based flame retardant containing rigid-flexible groups (TOD) significantly enhances the mechanical properties of epoxy resin, especially the toughness. The impact strength is obviously increased from 6.8 kJ/m² to 25.2 kJ/m², with an increase of 271%, which mainly due to the flexible Si-O segment in TOD. This work provides a universal strategy for the design of flame retardant, ultra-tough and transparent epoxy resin, implying its enormous potential to promote the commercial application of epoxy resin.
•A simple and universal strategy is proposed to effectively resolve the contradiction between flame retardancy and mechanical properties, realizing a surprising dual performance improvement of epoxy composites.•The modified epoxy resin has a LOI value of 32.3%, a high transmittance of approximately 92%, an excellent smoke and heat suppression as well as ultra-tough with an increase of 271% (Impact strength).•The flame retardant and strengthening mechanism is analyzed and proposed. Flame-retardant epoxy composites have important application value in flexible optoelectronic devices, artificial intelligence and 5G fields. The flame retardancy of these composites, however, are often promoted at the expense of mechanical properties and transparency, particularly the toughness. In this work, we propose a simple strategy of introducing proper rigid-flexible groups into phosphorus-based flame retardant which realizes a dual performance improvement simultaneously in epoxy resin. The modified flame retardant epoxy resin has a limiting oxygen index (LOI) value of 32.3%, a high transmittance of approximately 92%, an excellent smoke and heat suppression properties. Remarkably, the addition of phosphorus-based flame retardant containing rigid-flexible groups (TOD) significantly enhances the mechanical properties of epoxy resin, especially the toughness. The impact strength is obviously increased from 6.8 kJ/m2 to 25.2 kJ/m2, with an increase of 271%, which mainly due to the flexible Si-O segment in TOD. This work provides a universal strategy for the design of flame retardant, ultra-tough and transparent epoxy resin, implying its enormous potential to promote the commercial application of epoxy resin.
ArticleNumber 110132
Author Chen, Bing
Luo, Wenhui
Lv, Jiaojiao
Zheng, Botuo
Zhang, Huagui
Chen, Mingfeng
Lin, Shufeng
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Flame retardant epoxy resin
Toughening
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Snippet •A simple and universal strategy is proposed to effectively resolve the contradiction between flame retardancy and mechanical properties, realizing a...
Flame-retardant epoxy composites have important application value in flexible optoelectronic devices, artificial intelligence and 5G fields. The flame...
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SubjectTerms artificial intelligence
degradation
epoxides
Flame retardant epoxy resin
flame retardants
heat
impact strength
oxygen
polymers
smoke
Toughening
transmittance
Transparency
Ultra-tough
Title A universal strategy toward flame retardant epoxy resin with ultra-tough and transparent properties
URI https://dx.doi.org/10.1016/j.polymdegradstab.2022.110132
https://www.proquest.com/docview/2723105719
Volume 205
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