Mechanically strong, stretchable and self-healable silicone elastomers with designed dynamic networks for exceptional self-adhesion under harsh conditions

Silicone elastomers with wide-temperature stability and excellent mechanical flexibility have attracted considerable interest in both academic and industrial fields. However, the highly cross-linked networks cannot self-heal and usually show poor adhesion to other substrates, limiting their sustaina...

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Published inAdvanced industrial and engineering polymer research Vol. 8; no. 3; pp. 422 - 432
Main Authors Liu, Shuai-Chi, Li, Yu-Tong, Qin, Yu-Qing, Yang, Ling, Liu, Meng-Ying, Liu, Ji, Li, Yang, Cao, Cheng-Fei, Gong, Li-Xiu, Li, Shi-Neng, Zhang, Guo-Dong, Tang, Long-Cheng
Format Journal Article
LanguageEnglish
Published Elsevier B.V 01.07.2025
KeAi Communications Co., Ltd
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Abstract Silicone elastomers with wide-temperature stability and excellent mechanical flexibility have attracted considerable interest in both academic and industrial fields. However, the highly cross-linked networks cannot self-heal and usually show poor adhesion to other substrates, limiting their sustainable applications in emerging fields. Developing self-adhesive organosilicon elastomers with high mechanical strength, superior stretchability, and exceptional self-healing performance remains a significant challenge. Herein, we propose a facile method to synthesize self-adhesive organosilicon elastomers with high mechanical strength, flexibility, and self-healing performance by designing dynamic networks. Specifically, multiple reversible physical and chemical bonds, such as disulfide bonds, hydrogen bonds, and Zn2+ coordination bonds, are integrated into the organosilicon chains via click reactions, carboxylic acid-amine condensation, and ionic coordination. The optimized organosilicon elastomers exhibit exceptional stretchability and mechanical properties, including an elongation at break of ∼5600 %, high strength (2.2 MPa), and toughness (54.38 MJ/m3), outperforming traditional organosilicon elastomers. Additionally, the as-prepared elastomers demonstrate remarkable self-healing ability, with 80–93 % healing efficiency at 25–60 oC, and excellent self-adhesion to various substrates (0.3–1.0 MPa on aluminum, steel, and wood). These properties are maintained under harsh conditions, including low temperature (−10 oC), saltwater, and organic solvents. Clearly, the organosilicon elastomers developed in this work hold significant potential as green and sustainable candidates for various self-adhesive applications. [Display omitted]
AbstractList Silicone elastomers with wide-temperature stability and excellent mechanical flexibility have attracted considerable interest in both academic and industrial fields. However, the highly cross-linked networks cannot self-heal and usually show poor adhesion to other substrates, limiting their sustainable applications in emerging fields. Developing self-adhesive organosilicon elastomers with high mechanical strength, superior stretchability, and exceptional self-healing performance remains a significant challenge. Herein, we propose a facile method to synthesize self-adhesive organosilicon elastomers with high mechanical strength, flexibility, and self-healing performance by designing dynamic networks. Specifically, multiple reversible physical and chemical bonds, such as disulfide bonds, hydrogen bonds, and Zn2+ coordination bonds, are integrated into the organosilicon chains via click reactions, carboxylic acid-amine condensation, and ionic coordination. The optimized organosilicon elastomers exhibit exceptional stretchability and mechanical properties, including an elongation at break of ∼5600 %, high strength (2.2 MPa), and toughness (54.38 MJ/m3), outperforming traditional organosilicon elastomers. Additionally, the as-prepared elastomers demonstrate remarkable self-healing ability, with 80–93 % healing efficiency at 25–60 oC, and excellent self-adhesion to various substrates (0.3–1.0 MPa on aluminum, steel, and wood). These properties are maintained under harsh conditions, including low temperature (−10 oC), saltwater, and organic solvents. Clearly, the organosilicon elastomers developed in this work hold significant potential as green and sustainable candidates for various self-adhesive applications.
Silicone elastomers with wide-temperature stability and excellent mechanical flexibility have attracted considerable interest in both academic and industrial fields. However, the highly cross-linked networks cannot self-heal and usually show poor adhesion to other substrates, limiting their sustainable applications in emerging fields. Developing self-adhesive organosilicon elastomers with high mechanical strength, superior stretchability, and exceptional self-healing performance remains a significant challenge. Herein, we propose a facile method to synthesize self-adhesive organosilicon elastomers with high mechanical strength, flexibility, and self-healing performance by designing dynamic networks. Specifically, multiple reversible physical and chemical bonds, such as disulfide bonds, hydrogen bonds, and Zn2+ coordination bonds, are integrated into the organosilicon chains via click reactions, carboxylic acid-amine condensation, and ionic coordination. The optimized organosilicon elastomers exhibit exceptional stretchability and mechanical properties, including an elongation at break of ∼5600 %, high strength (2.2 MPa), and toughness (54.38 MJ/m3), outperforming traditional organosilicon elastomers. Additionally, the as-prepared elastomers demonstrate remarkable self-healing ability, with 80–93 % healing efficiency at 25–60 oC, and excellent self-adhesion to various substrates (0.3–1.0 MPa on aluminum, steel, and wood). These properties are maintained under harsh conditions, including low temperature (−10 oC), saltwater, and organic solvents. Clearly, the organosilicon elastomers developed in this work hold significant potential as green and sustainable candidates for various self-adhesive applications. [Display omitted]
Author Liu, Ji
Cao, Cheng-Fei
Li, Yu-Tong
Qin, Yu-Qing
Gong, Li-Xiu
Li, Shi-Neng
Tang, Long-Cheng
Liu, Shuai-Chi
Liu, Meng-Ying
Zhang, Guo-Dong
Li, Yang
Yang, Ling
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  email: liuji@wynca.com
  organization: Academy for New Silicone-based Materials, Wynca Chemicals Group, Jiande, 311600, China
– sequence: 7
  givenname: Yang
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  fullname: Li, Yang
  organization: Key Laboratory of Organosilicon Chemistry and Material Technology, Ministry of Education, Zhejiang Key Laboratory of Organosilicon Material Technology, College of Material, Chemistry and Chemical Engineering, Hangzhou Normal University, Hangzhou, 311121, Zhejiang, China
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– sequence: 9
  givenname: Li-Xiu
  surname: Gong
  fullname: Gong, Li-Xiu
  organization: Key Laboratory of Organosilicon Chemistry and Material Technology, Ministry of Education, Zhejiang Key Laboratory of Organosilicon Material Technology, College of Material, Chemistry and Chemical Engineering, Hangzhou Normal University, Hangzhou, 311121, Zhejiang, China
– sequence: 10
  givenname: Shi-Neng
  surname: Li
  fullname: Li, Shi-Neng
  email: lisn@zafu.edu.cn
  organization: College of Chemistry and Materials Engineering, Zhejiang A&F University, Hangzhou, 311300, China
– sequence: 11
  givenname: Guo-Dong
  surname: Zhang
  fullname: Zhang, Guo-Dong
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  givenname: Long-Cheng
  orcidid: 0000-0002-2382-8850
  surname: Tang
  fullname: Tang, Long-Cheng
  email: lctang@hznu.edu.cn
  organization: Key Laboratory of Organosilicon Chemistry and Material Technology, Ministry of Education, Zhejiang Key Laboratory of Organosilicon Material Technology, College of Material, Chemistry and Chemical Engineering, Hangzhou Normal University, Hangzhou, 311121, Zhejiang, China
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Keywords Mechanical flexibility
Self-healing
Dynamic networks
Self-adhesion
Silicone elastomer
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Snippet Silicone elastomers with wide-temperature stability and excellent mechanical flexibility have attracted considerable interest in both academic and industrial...
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StartPage 422
SubjectTerms Dynamic networks
Mechanical flexibility
Self-adhesion
Self-healing
Silicone elastomer
Title Mechanically strong, stretchable and self-healable silicone elastomers with designed dynamic networks for exceptional self-adhesion under harsh conditions
URI https://dx.doi.org/10.1016/j.aiepr.2025.05.003
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