Recent developments in the extrusion of helical gears

With an improved die, a method for manufacturing gears by means of tube extrusion has been developed to a stage where, without noticeable wear of the die, 40,000 workpieces can be manufactured. The paper presents a numerical analysis of the stresses and deflection of the die, offering also a compari...

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Published inInternational journal of machine tools & manufacture Vol. 33; no. 4; pp. 599 - 614
Main Authors König, W., Fan, J.A., Seibert, D.
Format Journal Article
LanguageEnglish
Published Oxford Elsevier Ltd 01.08.1993
Elsevier
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Abstract With an improved die, a method for manufacturing gears by means of tube extrusion has been developed to a stage where, without noticeable wear of the die, 40,000 workpieces can be manufactured. The paper presents a numerical analysis of the stresses and deflection of the die, offering also a comparison between the modified and the conventional symmetric orifice. Based on the results obtained and using recent work on crack prediction for extrusion dies, the area most prone to rupture is determined. Moreover, a concept for the precorrection of the die is offered to improve the tooth quality of the gears.
AbstractList With an improved die, a method for manufacturing gears by means of tube extrusion has been developed to a stage where, without noticeable wear of the die, 40,000 workpieces can be manufactured. The paper presents a numerical analysis of the stresses and deflection of the die, offering also a comparison between the modified and the conventional symmetric orifice. Based on the results obtained and using recent work on crack prediction for extrusion dies, the area most prone to rupture is determined. Moreover, a concept for the precorrection of the die is offered to improve the tooth quality of the gears.
With an improved die, a method for manufacturing gears by means of tube extrusion has been developed to a stage where, without noticeable wear of the die, 40,000 workpieces can be manufactured. Presents a numerical analysis of the stresses and deflection of the die, offering a comparison between the modified and the conventional symmetric orifice. Based on the results obtained and using recent work on crack prediction for extrusion dies, the area most prone to rupture is determined. A concept for the precorrection of the die is offered to improve the tooth quality of the gears. (Original abstract-amended)
Author Fan, J.A.
Seibert, D.
König, W.
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Cites_doi 10.1016/0020-7403(88)90031-8
10.1016/0020-7403(89)90075-1
10.1016/S0007-8506(07)61992-1
10.1016/S0007-8506(07)61622-9
10.1016/0020-7403(85)90057-8
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Issue 4
Keywords Finite element method
Numerical analysis
Simulation
Helical gear
Prediction
Rupture
Extrusion
Forming
Stress strain
Gear
Language English
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Snippet With an improved die, a method for manufacturing gears by means of tube extrusion has been developed to a stage where, without noticeable wear of the die,...
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SubjectTerms Applied sciences
Exact sciences and technology
Industrial design, planning, organization, safety
Mechanical engineering. Machine design
Title Recent developments in the extrusion of helical gears
URI https://dx.doi.org/10.1016/0890-6955(93)90095-C
https://search.proquest.com/docview/26181111
Volume 33
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