Study of the parameters in electrical discharge machining through response surface methodology approach

Whereas the efficiency of traditional cutting processes is limited by the mechanical properties of the processed material and the complexity of the workpiece geometry, electrical discharge machining (EDM) being a thermal erosion process, is subject to no such constraints. The lack of correlations be...

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Published inApplied mathematical modelling Vol. 33; no. 12; pp. 4397 - 4407
Main Author Habib, Sameh S.
Format Journal Article
LanguageEnglish
Published Kidlington Elsevier Inc 01.12.2009
Elsevier
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Abstract Whereas the efficiency of traditional cutting processes is limited by the mechanical properties of the processed material and the complexity of the workpiece geometry, electrical discharge machining (EDM) being a thermal erosion process, is subject to no such constraints. The lack of correlations between the cutting rate, the surface finish and the physical material parameters of this process made it difficult to use. This paper highlights the development of a comprehensive mathematical model for correlating the interactive and higher order influences of various electrical discharge machining parameters through response surface methodology (RSM), utilizing relevant experimental data as obtained through experimentation. The adequacy of the above the proposed models have been tested through the analysis of variance (ANOVA). Optimal combination of these parameters was obtained for achieving controlled EDM of the workpieces.
AbstractList Whereas the efficiency of traditional cutting processes is limited by the mechanical properties of the processed material and the complexity of the workpiece geometry, electrical discharge machining (EDM) being a thermal erosion process, is subject to no such constraints. The lack of correlations between the cutting rate, the surface finish and the physical material parameters of this process made it difficult to use. This paper highlights the development of a comprehensive mathematical model for correlating the interactive and higher order influences of various electrical discharge machining parameters through response surface methodology (RSM), utilizing relevant experimental data as obtained through experimentation. The adequacy of the above the proposed models have been tested through the analysis of variance (ANOVA). Optimal combination of these parameters was obtained for achieving controlled EDM of the workpieces.
Author Habib, Sameh S.
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  organization: Mechanical Engineering Department, Shoubra Faculty of Engineering, Benha University, 108 Shoubra Street, Post No. 11511, Cairo, Egypt
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Issue 12
Keywords Mathematical modeling equations
Response surface methodology
Cutting parameters
Machine settings and optimal cutting conditions
Electrical discharge machining
Correlation
Statistical analysis
Adjustment
Mechanical properties
Experimental study
Variance analysis
Modeling
Operating conditions
Response surface
Non linear effect
Surface conditions
Erosion
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Snippet Whereas the efficiency of traditional cutting processes is limited by the mechanical properties of the processed material and the complexity of the workpiece...
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SubjectTerms Applied sciences
Cutting
Cutting parameters
Electrical discharge machining
Exact sciences and technology
Machine settings and optimal cutting conditions
Machining. Machinability
Mathematical modeling equations
Mechanical engineering. Machine design
Metals. Metallurgy
Production techniques
Response surface methodology
Title Study of the parameters in electrical discharge machining through response surface methodology approach
URI https://dx.doi.org/10.1016/j.apm.2009.03.021
https://www.proquest.com/docview/34828316
Volume 33
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