The impact of helical slide honing on surface microtexture compared to plateau honing process through relevant characterization methods

The cylinder engine surface texture has a major influence on the functional performances of the ring‐pack tribo‐system. The cylinder engine surface microtexture manufactured by plateau honing (PH) and helical slide honing (HSH) processes have been analyzed using white light interferometry (WLI), and...

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Published inMicroscopy research and technique Vol. 85; no. 7; pp. 2397 - 2408
Main Authors Yousfi, Mohammed, Ţălu, Ştefan
Format Journal Article
LanguageEnglish
Published Hoboken, USA John Wiley & Sons, Inc 01.07.2022
Wiley Subscription Services, Inc
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Abstract The cylinder engine surface texture has a major influence on the functional performances of the ring‐pack tribo‐system. The cylinder engine surface microtexture manufactured by plateau honing (PH) and helical slide honing (HSH) processes have been analyzed using white light interferometry (WLI), and stereometric analysis. The approaches in three‐dimensional (3‐D) white light interferometer measurements and surface stereometric analysis are important for the correct interpretation of 3‐D local surface texture features and can be applied in mathematical models for calculating the friction. The samples were divided into two groups: plateau honing (PH) samples and helical slide honing (HSH) samples to discuss the obtained results, according to the honing techniques obtained after several stages: the rough and finish honing and final stage. The obtained results demonstrated that the surface of group PH has the higher values of root mean square height (Sq = 1.83 μm) and fractal dimension (Df = 2.74 ± 0.01), while the lowest values of root mean square height (Sq = 0.63 μm) and fractal dimension (Df = 2.60 ± 0.01) were found for HSH samples. These values highlight that the PH samples are more irregular (both as surface and topography) in comparison with HSH samples. Highlights We characterized the micromorphology of surface microtexture in plateau and helical slide honing. The nanostructure morphology was investigated using the white light interferometry, fractal and stereometric analyses. The surface topography during the HSH process has different characteristics than the PH process and can be used to obtain better friction and lubrication performances. 2‐D and 3‐D micrographs of samples: (a) PH; (b) HSH.
AbstractList The cylinder engine surface texture has a major influence on the functional performances of the ring-pack tribo-system. The cylinder engine surface microtexture manufactured by plateau honing (PH) and helical slide honing (HSH) processes have been analyzed using white light interferometry (WLI), and stereometric analysis. The approaches in three-dimensional (3-D) white light interferometer measurements and surface stereometric analysis are important for the correct interpretation of 3-D local surface texture features and can be applied in mathematical models for calculating the friction. The samples were divided into two groups: plateau honing (PH) samples and helical slide honing (HSH) samples to discuss the obtained results, according to the honing techniques obtained after several stages: the rough and finish honing and final stage. The obtained results demonstrated that the surface of group PH has the higher values of root mean square height (Sq = 1.83 μm) and fractal dimension (Df = 2.74 ± 0.01), while the lowest values of root mean square height (Sq = 0.63 μm) and fractal dimension (Df = 2.60 ± 0.01) were found for HSH samples. These values highlight that the PH samples are more irregular (both as surface and topography) in comparison with HSH samples. HIGHLIGHTS: We characterized the micromorphology of surface microtexture in plateau and helical slide honing. The nanostructure morphology was investigated using the white light interferometry, fractal and stereometric analyses. The surface topography during the HSH process has different characteristics than the PH process and can be used to obtain better friction and lubrication performances.The cylinder engine surface texture has a major influence on the functional performances of the ring-pack tribo-system. The cylinder engine surface microtexture manufactured by plateau honing (PH) and helical slide honing (HSH) processes have been analyzed using white light interferometry (WLI), and stereometric analysis. The approaches in three-dimensional (3-D) white light interferometer measurements and surface stereometric analysis are important for the correct interpretation of 3-D local surface texture features and can be applied in mathematical models for calculating the friction. The samples were divided into two groups: plateau honing (PH) samples and helical slide honing (HSH) samples to discuss the obtained results, according to the honing techniques obtained after several stages: the rough and finish honing and final stage. The obtained results demonstrated that the surface of group PH has the higher values of root mean square height (Sq = 1.83 μm) and fractal dimension (Df = 2.74 ± 0.01), while the lowest values of root mean square height (Sq = 0.63 μm) and fractal dimension (Df = 2.60 ± 0.01) were found for HSH samples. These values highlight that the PH samples are more irregular (both as surface and topography) in comparison with HSH samples. HIGHLIGHTS: We characterized the micromorphology of surface microtexture in plateau and helical slide honing. The nanostructure morphology was investigated using the white light interferometry, fractal and stereometric analyses. The surface topography during the HSH process has different characteristics than the PH process and can be used to obtain better friction and lubrication performances.
The cylinder engine surface texture has a major influence on the functional performances of the ring‐pack tribo‐system. The cylinder engine surface microtexture manufactured by plateau honing (PH) and helical slide honing (HSH) processes have been analyzed using white light interferometry (WLI), and stereometric analysis. The approaches in three‐dimensional (3‐D) white light interferometer measurements and surface stereometric analysis are important for the correct interpretation of 3‐D local surface texture features and can be applied in mathematical models for calculating the friction. The samples were divided into two groups: plateau honing (PH) samples and helical slide honing (HSH) samples to discuss the obtained results, according to the honing techniques obtained after several stages: the rough and finish honing and final stage. The obtained results demonstrated that the surface of group PH has the higher values of root mean square height (Sq = 1.83 μm) and fractal dimension (Df = 2.74 ± 0.01), while the lowest values of root mean square height (Sq = 0.63 μm) and fractal dimension (Df = 2.60 ± 0.01) were found for HSH samples. These values highlight that the PH samples are more irregular (both as surface and topography) in comparison with HSH samples. Highlights We characterized the micromorphology of surface microtexture in plateau and helical slide honing. The nanostructure morphology was investigated using the white light interferometry, fractal and stereometric analyses. The surface topography during the HSH process has different characteristics than the PH process and can be used to obtain better friction and lubrication performances. 2‐D and 3‐D micrographs of samples: (a) PH; (b) HSH.
The cylinder engine surface texture has a major influence on the functional performances of the ring-pack tribo-system. The cylinder engine surface microtexture manufactured by plateau honing (PH) and helical slide honing (HSH) processes have been analyzed using white light interferometry (WLI), and stereometric analysis. The approaches in three-dimensional (3-D) white light interferometer measurements and surface stereometric analysis are important for the correct interpretation of 3-D local surface texture features and can be applied in mathematical models for calculating the friction. The samples were divided into two groups: plateau honing (PH) samples and helical slide honing (HSH) samples to discuss the obtained results, according to the honing techniques obtained after several stages: the rough and finish honing and final stage. The obtained results demonstrated that the surface of group PH has the higher values of root mean square height (Sq = 1.83 μm) and fractal dimension (Df = 2.74 ± 0.01), while the lowest values of root mean square height (Sq = 0.63 μm) and fractal dimension (Df = 2.60 ± 0.01) were found for HSH samples. These values highlight that the PH samples are more irregular (both as surface and topography) in comparison with HSH samples.
The cylinder engine surface texture has a major influence on the functional performances of the ring‐pack tribo‐system. The cylinder engine surface microtexture manufactured by plateau honing (PH) and helical slide honing (HSH) processes have been analyzed using white light interferometry (WLI), and stereometric analysis. The approaches in three‐dimensional (3‐D) white light interferometer measurements and surface stereometric analysis are important for the correct interpretation of 3‐D local surface texture features and can be applied in mathematical models for calculating the friction. The samples were divided into two groups: plateau honing (PH) samples and helical slide honing (HSH) samples to discuss the obtained results, according to the honing techniques obtained after several stages: the rough and finish honing and final stage. The obtained results demonstrated that the surface of group PH has the higher values of root mean square height (Sq = 1.83 μm) and fractal dimension (Df = 2.74 ± 0.01), while the lowest values of root mean square height (Sq = 0.63 μm) and fractal dimension (Df = 2.60 ± 0.01) were found for HSH samples. These values highlight that the PH samples are more irregular (both as surface and topography) in comparison with HSH samples.HighlightsWe characterized the micromorphology of surface microtexture in plateau and helical slide honing.The nanostructure morphology was investigated using the white light interferometry, fractal and stereometric analyses.The surface topography during the HSH process has different characteristics than the PH process and can be used to obtain better friction and lubrication performances.
Author Yousfi, Mohammed
Ţălu, Ştefan
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BackLink https://www.ncbi.nlm.nih.gov/pubmed/35238433$$D View this record in MEDLINE/PubMed
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CitedBy_id crossref_primary_10_1007_s00170_023_11760_z
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crossref_primary_10_3390_coatings12060738
crossref_primary_10_3390_coatings14111398
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Keywords fractal analysis
stereometric analysis
3-D surface microtexture
honing process
white light interferometry
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Snippet The cylinder engine surface texture has a major influence on the functional performances of the ring‐pack tribo‐system. The cylinder engine surface...
The cylinder engine surface texture has a major influence on the functional performances of the ring-pack tribo-system. The cylinder engine surface...
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SubjectTerms 3‐D surface microtexture
Cylinders
Fractal analysis
Fractal geometry
Fractals
Friction
honing process
Interferometry
Mathematical models
Microtexture
Plateau honing
Slide honing
stereometric analysis
Surface layers
Topography
White light interferometry
Title The impact of helical slide honing on surface microtexture compared to plateau honing process through relevant characterization methods
URI https://onlinelibrary.wiley.com/doi/abs/10.1002%2Fjemt.24096
https://www.ncbi.nlm.nih.gov/pubmed/35238433
https://www.proquest.com/docview/2678239708
https://www.proquest.com/docview/2635475879
Volume 85
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