Influence of processing conditions on the mechanical, tribological and fatigue performance of cold spray coating: a review

Cold spray is an emerging surface coating technology for rapidly developing thick coating, thin films and additive manufacturing of parts at relatively low temperatures. The low cost and scalability of a cold spray method make it promising for diverse industrial applications. Presently, the cold spr...

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Published inSurface engineering Vol. 38; no. 4; pp. 324 - 365
Main Author Kumar, Santosh
Format Journal Article
LanguageEnglish
Published London, England Taylor & Francis 03.04.2022
SAGE Publications
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Abstract Cold spray is an emerging surface coating technology for rapidly developing thick coating, thin films and additive manufacturing of parts at relatively low temperatures. The low cost and scalability of a cold spray method make it promising for diverse industrial applications. Presently, the cold spray coating is widely used for the production of machine parts, materials and tools that requires the desired surface properties. However, the consideration of process parameters setting develops a reliable coating having high mechanical, tribological, fatigue and morphological properties for demanding coating applications. Hence, the aim of this paper is to study the effect of processing conditions (pressure and temperature of propellant gas, powder particle morphology and post-process treatments) on the tribological and mechanical properties of cold-sprayed coatings. Further, the effect of microstructure and processing conditions on the fatigue and static characteristics of cold spray material is also discussed.
AbstractList Cold spray is an emerging surface coating technology for rapidly developing thick coating, thin films and additive manufacturing of parts at relatively low temperatures. The low cost and scalability of a cold spray method make it promising for diverse industrial applications. Presently, the cold spray coating is widely used for the production of machine parts, materials and tools that requires the desired surface properties. However, the consideration of process parameters setting develops a reliable coating having high mechanical, tribological, fatigue and morphological properties for demanding coating applications. Hence, the aim of this paper is to study the effect of processing conditions (pressure and temperature of propellant gas, powder particle morphology and post-process treatments) on the tribological and mechanical properties of cold-sprayed coatings. Further, the effect of microstructure and processing conditions on the fatigue and static characteristics of cold spray material is also discussed.
Author Kumar, Santosh
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  organization: Chandigarh Group of Colleges Landran
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future challenges
fatigue performance
merits and demerits
material system
post-process treatments
powder morphology
mechanical properties
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applications
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SSID ssj0021785
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SecondaryResourceType review_article
Snippet Cold spray is an emerging surface coating technology for rapidly developing thick coating, thin films and additive manufacturing of parts at relatively low...
SourceID crossref
sage
informaworld
SourceType Enrichment Source
Index Database
Publisher
StartPage 324
SubjectTerms applications
Cold spray coating
fatigue performance
future challenges
material system
mechanical properties
merits and demerits
post-process treatments
powder morphology
types of cold spray
Title Influence of processing conditions on the mechanical, tribological and fatigue performance of cold spray coating: a review
URI https://www.tandfonline.com/doi/abs/10.1080/02670844.2022.2073424
https://journals.sagepub.com/doi/full/10.1080/02670844.2022.2073424
Volume 38
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