A Fracture Mechanics Approach to Wear Mechanism of Ceramics Under Non-conformal Rolling Friction
Ceramics materials have some useful tribological properties. Therefore, they are used in a variety of industrial fields, which strongly require the severity of operating condition and higher reliability of tribosystem. In this paper, silicon nitride, silicon carbide, cermet, titania and alumina were...
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| Published in | International journal of precision engineering and manufacturing Vol. 20; no. 6; pp. 983 - 991 |
|---|---|
| Main Authors | , , |
| Format | Journal Article |
| Language | English |
| Published |
Seoul
Korean Society for Precision Engineering
01.06.2019
Springer Nature B.V |
| Subjects | |
| Online Access | Get full text |
| ISSN | 2234-7593 2005-4602 |
| DOI | 10.1007/s12541-019-00119-8 |
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| Abstract | Ceramics materials have some useful tribological properties. Therefore, they are used in a variety of industrial fields, which strongly require the severity of operating condition and higher reliability of tribosystem. In this paper, silicon nitride, silicon carbide, cermet, titania and alumina were tested under rolling friction to evaluate wear rate and clarify wear mechanism of ceramic materials based on fracture mechanics. From the experimental result, a wear model of ceramic materials was proposed and analyzed using linear elastic fracture mechanics. Finally, the new non-dimensional parameter, Sc, for the estimation of the ceramic wear rate was introduced and a wear equation was obtained. |
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| AbstractList | Ceramics materials have some useful tribological properties. Therefore, they are used in a variety of industrial fields, which strongly require the severity of operating condition and higher reliability of tribosystem. In this paper, silicon nitride, silicon carbide, cermet, titania and alumina were tested under rolling friction to evaluate wear rate and clarify wear mechanism of ceramic materials based on fracture mechanics. From the experimental result, a wear model of ceramic materials was proposed and analyzed using linear elastic fracture mechanics. Finally, the new non-dimensional parameter, Sc, for the estimation of the ceramic wear rate was introduced and a wear equation was obtained. |
| Author | Kim, Jong-Hyoung Choi, Si-Geun Kim, Seock-Sam |
| Author_xml | – sequence: 1 givenname: Jong-Hyoung surname: Kim fullname: Kim, Jong-Hyoung organization: Extreme Fabrication Technology Group, KITECH – sequence: 2 givenname: Si-Geun surname: Choi fullname: Choi, Si-Geun organization: Extreme Fabrication Technology Group, KITECH – sequence: 3 givenname: Seock-Sam surname: Kim fullname: Kim, Seock-Sam email: sskim@ums.edu.my organization: Department of Mechanical Engineering, Faculty of Engineering, Universiti Malaysia Sabah |
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| Cites_doi | 10.1080/05698197508982763 10.1115/1.3230207 10.12693/APhysPolA.127.1384 10.1115/1.3253217 10.1115/1.3261255 10.1016/0043-1648(94)90221-6 10.1016/0043-1648(63)90076-0 10.1016/0043-1648(79)90124-8 10.1016/0043-1648(80)90117-9 10.1080/05698198208983110 10.1016/0043-1648(75)90280-X 10.1016/j.ijsolstr.2014.11.026 10.1016/0043-1648(71)90015-9 10.1016/0043-1648(90)90075-L 10.1115/1.3254565 10.1016/0013-7944(80)90041-7 10.1016/0043-1648(77)90084-9 10.1080/10402009408983297 10.1016/0043-1648(77)90083-7 10.1115/1.3656897 |
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| Keywords | Ceramic Wear mechanism Fracture mechanics Wear mode |
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| References | Baumgartner, H. R. (1978). Ceramic bearings for turbine applications. In Proceeding of the fifth army materials technology conference (pp. 423–443). ParkerRJZaretskyEVFatigue life of high-speed ball bearings with silicon nitride ballsTransactions ASME Series F19759737382 FlemingJRSuhNPMechanics of crack propagation in delamination wearWear197744395610.1016/0043-1648(77)90083-7 DalalHMChiuYPRabinoiczEEvaluation of hot pressed silicon nitride as a rolling bearing materialASLE Transactions197518321122110.1080/05698197508982763 BhushanBSibleyLBSilicon nitride rolling bearings for extreme operating conditionsASLE Transactions198225441742810.1080/05698198208983110 Dalal, H. M. (1978). Machining of ceramics for bearing applications. In Proceeding of the fifth army materials technology conference (pp. 407–422). ScottDBlackwellJHot pressed silicon nitride as a rolling bearing material—A preliminary assessmentsWear1971176167 KeerLMBryantMDA pitting model for rolling contact fatigueTransactions ASME Journal of Lubrication Technology198310519820510.1115/1.3254565 Kim S. W. (1997). A fracture mechanics study on sliding wear mechanism of structural ceramics (Korean), Ph.D. Dissertation, Kyungpook National University, Daegu, South Korea. HornbogenHThe role of fracture toughness in the wear of metalsWear19753325125910.1016/0043-1648(75)90280-X Kim, S. S. (1987). Rolling wear mechanism of ceramic based on fracture mechanics (Japanese), Ph.D. Dissertation. Tohoku University, Sendai. KimuraYShimaMA fracture-mechanics approach to ceramic wearJournal of Tribology Transactions20083730531010.1080/10402009408983297 KimSSKatoKHokkirigawaKAbcHWear mechanism of ceramic materials in dry rolling frictionTransactions ASME Journal of Tribology198610852252610.1115/1.3261255 GhoshAPaulsonNSadeghiFA fracture mechanics approach to simulate sub-surface initiated fretting wearInternational Journal of Solids and Structures20155833535210.1016/j.ijsolstr.2014.11.026 ZaretskyEVAndersonWJRolling-contact fatigue studies with four tool steels and a crystallized glass ceramicASME Journal of Basic Engineering196183128131 KikuchiKYoshiokaTRolling contact fatigue life of ceramics for rolling bearing materialsJSLE1983286473478 KeerLMBryantMDHaritosGKSubsurface and surface cracking due to hertzian contactTransactions ASME Journal of Lubrication Technology198210434735110.1115/1.3253217 RedddecliffJMValoriRThe performance of a high speed ball thrust bearing using silicon nitride ballsTransactions ASME Series F1976984553563 AktasBTekeliSEffects of Co3O4 on the fracture toughness and microstructure of yttria-stabilized cubic zirconia (8YSZ)Acta Physica A201512741384138710.12693/APhysPolA.127.1384 HillsDAAshelbyDWOn the determination of stress intensification factors for a wearing half-spaceEngineering Fracture Mechanics198013697810.1016/0013-7944(80)90041-7 FlemingJRSuhNPThe relationship between crack propagation rates and wear rates and wear ratesWear197744576410.1016/0043-1648(77)90084-9 FujiwaraTCeramics as rolling bearing materialJSLE1982274224228 KatoKTribology of ceramicsWear199013611713310.1016/0043-1648(90)90075-L Bersch, C. F. (1978). Overview of ceramic bearing technology. In Proceeding of the fifth army materials technology conference (pp. 397–405). HillsDAAshelbyDWOn the applications of fracture mechanics approach to wearWear19805432133010.1016/0043-1648(79)90124-8 TaylorKMSibleyLBLawrenceJCDevelopment of a ceramic rolling contact bearing for high temperature useWear1963622624010.1016/0043-1648(63)90076-0 HamburgGCowleyPValoriROperation of an all-ceramic main shaft roller bearing in a J-402 gas turbine engineLubrication Engineering1981377407415 RosenfieldARA fracture mechanics approach to wearWear19806112513210.1016/0043-1648(80)90117-9 LoroschHKVayJWeigandRGugelEKesselHFatigue strength of silicon nitride for high-speed rolling bearingsTransactions ASME Journal of Engineering for Power198010212813110.1115/1.3230207 ScottDBlackwellJMcCulaghPJSilicon nitride as a rolling bearing material—A preliminary assessmentsWear197117738210.1016/0043-1648(71)90015-9 MinerJRGraceWAValoriRA demonstration of high-speed gas turbine bearings using silicon nitride rolling elementsLubrication Engineering1981378462464 KimSSKimSWHsuSMA new parameter for assessment of ceramic wearWear1994179697310.1016/0043-1648(94)90221-6 ErdoganFSihGCOn the crack extension in plates under plane loading and transverse shearTransactions ASME Journal of Basic Engineering19638551952710.1115/1.3656897 119_CR3 119_CR1 119_CR2 JM Redddecliff (119_CR10) 1976; 98 JR Fleming (119_CR20) 1977; 44 K Kikuchi (119_CR16) 1983; 28 B Bhushan (119_CR12) 1982; 25 SS Kim (119_CR30) 1986; 108 F Erdogan (119_CR29) 1963; 85 HM Dalal (119_CR9) 1975; 18 B Aktas (119_CR18) 2015; 127 SS Kim (119_CR33) 1994; 179 119_CR28 D Scott (119_CR7) 1971; 17 LM Keer (119_CR26) 1983; 105 JR Fleming (119_CR21) 1977; 44 A Ghosh (119_CR31) 2015; 58 Y Kimura (119_CR27) 2008; 37 G Hamburg (119_CR11) 1981; 37 H Hornbogen (119_CR19) 1975; 33 JR Miner (119_CR15) 1981; 37 AR Rosenfield (119_CR22) 1980; 61 D Scott (119_CR8) 1971; 17 K Kato (119_CR17) 1990; 136 DA Hills (119_CR24) 1980; 54 HK Lorosch (119_CR14) 1980; 102 LM Keer (119_CR25) 1982; 104 DA Hills (119_CR23) 1980; 13 RJ Parker (119_CR6) 1975; 97 EV Zaretsky (119_CR13) 1961; 83 T Fujiwara (119_CR4) 1982; 27 KM Taylor (119_CR5) 1963; 6 119_CR32 |
| References_xml | – reference: Bersch, C. F. (1978). Overview of ceramic bearing technology. In Proceeding of the fifth army materials technology conference (pp. 397–405). – reference: KeerLMBryantMDA pitting model for rolling contact fatigueTransactions ASME Journal of Lubrication Technology198310519820510.1115/1.3254565 – reference: KatoKTribology of ceramicsWear199013611713310.1016/0043-1648(90)90075-L – reference: ScottDBlackwellJHot pressed silicon nitride as a rolling bearing material—A preliminary assessmentsWear1971176167 – reference: Dalal, H. M. (1978). Machining of ceramics for bearing applications. In Proceeding of the fifth army materials technology conference (pp. 407–422). – reference: KimSSKimSWHsuSMA new parameter for assessment of ceramic wearWear1994179697310.1016/0043-1648(94)90221-6 – reference: Kim, S. S. (1987). Rolling wear mechanism of ceramic based on fracture mechanics (Japanese), Ph.D. Dissertation. Tohoku University, Sendai. – reference: LoroschHKVayJWeigandRGugelEKesselHFatigue strength of silicon nitride for high-speed rolling bearingsTransactions ASME Journal of Engineering for Power198010212813110.1115/1.3230207 – reference: RedddecliffJMValoriRThe performance of a high speed ball thrust bearing using silicon nitride ballsTransactions ASME Series F1976984553563 – reference: MinerJRGraceWAValoriRA demonstration of high-speed gas turbine bearings using silicon nitride rolling elementsLubrication Engineering1981378462464 – reference: Kim S. W. (1997). A fracture mechanics study on sliding wear mechanism of structural ceramics (Korean), Ph.D. Dissertation, Kyungpook National University, Daegu, South Korea. – reference: FujiwaraTCeramics as rolling bearing materialJSLE1982274224228 – reference: KikuchiKYoshiokaTRolling contact fatigue life of ceramics for rolling bearing materialsJSLE1983286473478 – reference: ScottDBlackwellJMcCulaghPJSilicon nitride as a rolling bearing material—A preliminary assessmentsWear197117738210.1016/0043-1648(71)90015-9 – reference: KimuraYShimaMA fracture-mechanics approach to ceramic wearJournal of Tribology Transactions20083730531010.1080/10402009408983297 – reference: ErdoganFSihGCOn the crack extension in plates under plane loading and transverse shearTransactions ASME Journal of Basic Engineering19638551952710.1115/1.3656897 – reference: TaylorKMSibleyLBLawrenceJCDevelopment of a ceramic rolling contact bearing for high temperature useWear1963622624010.1016/0043-1648(63)90076-0 – reference: HornbogenHThe role of fracture toughness in the wear of metalsWear19753325125910.1016/0043-1648(75)90280-X – reference: KimSSKatoKHokkirigawaKAbcHWear mechanism of ceramic materials in dry rolling frictionTransactions ASME Journal of Tribology198610852252610.1115/1.3261255 – reference: FlemingJRSuhNPMechanics of crack propagation in delamination wearWear197744395610.1016/0043-1648(77)90083-7 – reference: FlemingJRSuhNPThe relationship between crack propagation rates and wear rates and wear ratesWear197744576410.1016/0043-1648(77)90084-9 – reference: KeerLMBryantMDHaritosGKSubsurface and surface cracking due to hertzian contactTransactions ASME Journal of Lubrication Technology198210434735110.1115/1.3253217 – reference: HamburgGCowleyPValoriROperation of an all-ceramic main shaft roller bearing in a J-402 gas turbine engineLubrication Engineering1981377407415 – reference: DalalHMChiuYPRabinoiczEEvaluation of hot pressed silicon nitride as a rolling bearing materialASLE Transactions197518321122110.1080/05698197508982763 – reference: HillsDAAshelbyDWOn the applications of fracture mechanics approach to wearWear19805432133010.1016/0043-1648(79)90124-8 – reference: Baumgartner, H. R. (1978). Ceramic bearings for turbine applications. In Proceeding of the fifth army materials technology conference (pp. 423–443). – reference: AktasBTekeliSEffects of Co3O4 on the fracture toughness and microstructure of yttria-stabilized cubic zirconia (8YSZ)Acta Physica A201512741384138710.12693/APhysPolA.127.1384 – reference: RosenfieldARA fracture mechanics approach to wearWear19806112513210.1016/0043-1648(80)90117-9 – reference: BhushanBSibleyLBSilicon nitride rolling bearings for extreme operating conditionsASLE Transactions198225441742810.1080/05698198208983110 – reference: ParkerRJZaretskyEVFatigue life of high-speed ball bearings with silicon nitride ballsTransactions ASME Series F19759737382 – reference: HillsDAAshelbyDWOn the determination of stress intensification factors for a wearing half-spaceEngineering Fracture Mechanics198013697810.1016/0013-7944(80)90041-7 – reference: ZaretskyEVAndersonWJRolling-contact fatigue studies with four tool steels and a crystallized glass ceramicASME Journal of Basic Engineering196183128131 – reference: GhoshAPaulsonNSadeghiFA fracture mechanics approach to simulate sub-surface initiated fretting wearInternational Journal of Solids and Structures20155833535210.1016/j.ijsolstr.2014.11.026 – volume: 18 start-page: 211 issue: 3 year: 1975 ident: 119_CR9 publication-title: ASLE Transactions doi: 10.1080/05698197508982763 – volume: 28 start-page: 473 issue: 6 year: 1983 ident: 119_CR16 publication-title: JSLE – ident: 119_CR28 – volume: 17 start-page: 61 year: 1971 ident: 119_CR8 publication-title: Wear – volume: 102 start-page: 128 year: 1980 ident: 119_CR14 publication-title: Transactions ASME Journal of Engineering for Power doi: 10.1115/1.3230207 – volume: 37 start-page: 407 issue: 7 year: 1981 ident: 119_CR11 publication-title: Lubrication Engineering – volume: 97 start-page: 73 issue: 3 year: 1975 ident: 119_CR6 publication-title: Transactions ASME Series F – volume: 37 start-page: 462 issue: 8 year: 1981 ident: 119_CR15 publication-title: Lubrication Engineering – volume: 127 start-page: 1384 issue: 4 year: 2015 ident: 119_CR18 publication-title: Acta Physica A doi: 10.12693/APhysPolA.127.1384 – volume: 104 start-page: 347 year: 1982 ident: 119_CR25 publication-title: Transactions ASME Journal of Lubrication Technology doi: 10.1115/1.3253217 – ident: 119_CR2 – volume: 108 start-page: 522 year: 1986 ident: 119_CR30 publication-title: Transactions ASME Journal of Tribology doi: 10.1115/1.3261255 – volume: 179 start-page: 69 year: 1994 ident: 119_CR33 publication-title: Wear doi: 10.1016/0043-1648(94)90221-6 – volume: 6 start-page: 226 year: 1963 ident: 119_CR5 publication-title: Wear doi: 10.1016/0043-1648(63)90076-0 – volume: 54 start-page: 321 year: 1980 ident: 119_CR24 publication-title: Wear doi: 10.1016/0043-1648(79)90124-8 – volume: 61 start-page: 125 year: 1980 ident: 119_CR22 publication-title: Wear doi: 10.1016/0043-1648(80)90117-9 – volume: 25 start-page: 417 issue: 4 year: 1982 ident: 119_CR12 publication-title: ASLE Transactions doi: 10.1080/05698198208983110 – volume: 33 start-page: 251 year: 1975 ident: 119_CR19 publication-title: Wear doi: 10.1016/0043-1648(75)90280-X – volume: 27 start-page: 224 issue: 4 year: 1982 ident: 119_CR4 publication-title: JSLE – volume: 58 start-page: 335 year: 2015 ident: 119_CR31 publication-title: International Journal of Solids and Structures doi: 10.1016/j.ijsolstr.2014.11.026 – ident: 119_CR3 – volume: 17 start-page: 73 year: 1971 ident: 119_CR7 publication-title: Wear doi: 10.1016/0043-1648(71)90015-9 – volume: 83 start-page: 128 year: 1961 ident: 119_CR13 publication-title: ASME Journal of Basic Engineering – volume: 136 start-page: 117 year: 1990 ident: 119_CR17 publication-title: Wear doi: 10.1016/0043-1648(90)90075-L – volume: 105 start-page: 198 year: 1983 ident: 119_CR26 publication-title: Transactions ASME Journal of Lubrication Technology doi: 10.1115/1.3254565 – volume: 13 start-page: 69 year: 1980 ident: 119_CR23 publication-title: Engineering Fracture Mechanics doi: 10.1016/0013-7944(80)90041-7 – ident: 119_CR1 – ident: 119_CR32 – volume: 44 start-page: 57 year: 1977 ident: 119_CR21 publication-title: Wear doi: 10.1016/0043-1648(77)90084-9 – volume: 98 start-page: 553 issue: 4 year: 1976 ident: 119_CR10 publication-title: Transactions ASME Series F – volume: 37 start-page: 305 year: 2008 ident: 119_CR27 publication-title: Journal of Tribology Transactions doi: 10.1080/10402009408983297 – volume: 44 start-page: 39 year: 1977 ident: 119_CR20 publication-title: Wear doi: 10.1016/0043-1648(77)90083-7 – volume: 85 start-page: 519 year: 1963 ident: 119_CR29 publication-title: Transactions ASME Journal of Basic Engineering doi: 10.1115/1.3656897 |
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| SubjectTerms | Aluminum oxide Ceramics Ceramics industry Cermets Engineering Fracture mechanics Industrial and Production Engineering Linear elastic fracture mechanics Materials Science Parameter estimation Regular Paper Reliability aspects Rolling resistance Silicon carbide Silicon nitride Tribology Wear mechanisms Wear rate |
| Title | A Fracture Mechanics Approach to Wear Mechanism of Ceramics Under Non-conformal Rolling Friction |
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