Performance of thermal-sprayed coatings to combat hot corrosion of coal-fired boiler tube and effect of process parameters and post-coating heat treatment on coating performance: a review
High-temperature corrosion of coal-fired boiler parts such as water walls and superheated tubes poses a serious threat to the efficiency of the thermal power plant. To overcome this, numbers of corrosion control techniques are commonly employed. But, a dense and defect-free coating deposited by the...
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| Published in | Surface engineering Vol. 37; no. 7; pp. 833 - 860 |
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| Main Authors | , , , , |
| Format | Journal Article |
| Language | English |
| Published |
London, England
Taylor & Francis
03.07.2021
SAGE Publications |
| Subjects | |
| Online Access | Get full text |
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| Abstract | High-temperature corrosion of coal-fired boiler parts such as water walls and superheated tubes poses a serious threat to the efficiency of the thermal power plant. To overcome this, numbers of corrosion control techniques are commonly employed. But, a dense and defect-free coating deposited by the thermal spray technique has shown promising result to combat hot corrosion. Although open or closed porosity in distinct thermal spray coatings can originate from distinct factors such as partial or totally un-molten particles, inadequate flow or fragmentation of the molten particle at impact, non-optimal spray angle and entrapped gas. But, this can still only be prevented by coating post-treatment. Hence, in this paper, authors have reviewed the performance of distinct coatings deposited by diverse thermal spray processes. Then, the effect of distinct process parameters and heat treatments on microstructure and mechanical properties of coatings is described. Finally, the best coatings are suggested to combat maximum hot corrosion of boiler tubes. |
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| AbstractList | High-temperature corrosion of coal-fired boiler parts such as water walls and superheated tubes poses a serious threat to the efficiency of the thermal power plant. To overcome this, numbers of corrosion control techniques are commonly employed. But, a dense and defect-free coating deposited by the thermal spray technique has shown promising result to combat hot corrosion. Although open or closed porosity in distinct thermal spray coatings can originate from distinct factors such as partial or totally un-molten particles, inadequate flow or fragmentation of the molten particle at impact, non-optimal spray angle and entrapped gas. But, this can still only be prevented by coating post-treatment. Hence, in this paper, authors have reviewed the performance of distinct coatings deposited by diverse thermal spray processes. Then, the effect of distinct process parameters and heat treatments on microstructure and mechanical properties of coatings is described. Finally, the best coatings are suggested to combat maximum hot corrosion of boiler tubes. |
| Author | Handa, Amit Chawla, Vikas Grover, Neel Kanth Kumar, Rakesh Kumar, Santosh |
| Author_xml | – sequence: 1 givenname: Santosh orcidid: 0000-0003-4414-3305 surname: Kumar fullname: Kumar, Santosh email: santoshdgc@gmail.com organization: Chandigarh Group of Colleges – sequence: 2 givenname: Amit surname: Handa fullname: Handa, Amit email: handaamit2002@gmail.com organization: I.K. Gujral Punjab Technical University – sequence: 3 givenname: Vikas orcidid: 0000-0002-0331-9231 surname: Chawla fullname: Chawla, Vikas organization: I.K. Gujral Punjab Technical University – sequence: 4 givenname: Neel Kanth surname: Grover fullname: Grover, Neel Kanth organization: I.K. Gujral Punjab Technical University – sequence: 5 givenname: Rakesh surname: Kumar fullname: Kumar, Rakesh organization: Chandigarh Group of Colleges |
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| Keywords | Thermal spray coatings process parameters post-coating heat treatment mechanism corrosion control hot corrosion |
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| Snippet | High-temperature corrosion of coal-fired boiler parts such as water walls and superheated tubes poses a serious threat to the efficiency of the thermal power... |
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| SubjectTerms | corrosion control hot corrosion mechanism post-coating heat treatment process parameters Thermal spray coatings |
| Title | Performance of thermal-sprayed coatings to combat hot corrosion of coal-fired boiler tube and effect of process parameters and post-coating heat treatment on coating performance: a review |
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