Controlling Product Stiffness by an Incremental Sheet Metal Forming Process

Each process and each machine is subject to fluctuations, which lead to deviations in the quality of the components to be manufactured. In order to counter these uncertainties, a flexible incremental sheet forming (ISF) process for the production of truncated cone components is presented. These flex...

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Published inProcedia manufacturing Vol. 10; pp. 276 - 285
Main Authors Hesse, Daniel, Hoppe, Florian, Groche, Peter
Format Journal Article
LanguageEnglish
Published Elsevier B.V 2017
Subjects
control
incremental sheet forming
product stiffness
sheet metal
SPIF
sheet metal
control
SPIF
product stiffness
incremental sheet forming
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ISSN2351-9789
2351-9789
DOI10.1016/j.promfg.2017.07.058

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Abstract Each process and each machine is subject to fluctuations, which lead to deviations in the quality of the components to be manufactured. In order to counter these uncertainties, a flexible incremental sheet forming (ISF) process for the production of truncated cone components is presented. These flexible methods are in contradiction with conventional forming processes, which are mostly designed for steady processes with large batch size. However, with the multi-technology machine 3D Servo Press, such a highly flexible process can be implemented on a forming machine for the first time. Through a determination of influence parameters and derivation of a model by means of simulative and experimental investigations, a closed-loop control for axial stiffness of the part can be realized. The control of the stiffness is not trivial in that, it depends on the geometric features as well as on the material properties, i.e., Young's modulus. The fluctuations are inherently present and can be adjusted by a stiffness correction model as shown in the presented work.
AbstractList Each process and each machine is subject to fluctuations, which lead to deviations in the quality of the components to be manufactured. In order to counter these uncertainties, a flexible incremental sheet forming (ISF) process for the production of truncated cone components is presented. These flexible methods are in contradiction with conventional forming processes, which are mostly designed for steady processes with large batch size. However, with the multi-technology machine 3D Servo Press, such a highly flexible process can be implemented on a forming machine for the first time. Through a determination of influence parameters and derivation of a model by means of simulative and experimental investigations, a closed-loop control for axial stiffness of the part can be realized. The control of the stiffness is not trivial in that, it depends on the geometric features as well as on the material properties, i.e., Young's modulus. The fluctuations are inherently present and can be adjusted by a stiffness correction model as shown in the presented work.
Author Hoppe, Florian
Hesse, Daniel
Groche, Peter
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CitedBy_id crossref_primary_10_1016_j_cirp_2019_05_001
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10.4028/www.scientific.net/KEM.344.503
10.1016/j.cirp.2015.05.001
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10.1108/13552540510623585
10.1016/j.jmapro.2016.07.005
10.1016/j.jmatprotec.2008.03.025
10.1016/j.jmatprotec.2007.05.053
10.1016/j.ijplas.2006.05.006
10.4028/www.scientific.net/AMR.6-8.465
10.1016/j.precisioneng.2014.08.005
10.1016/j.ijmachtools.2015.03.007
10.1016/j.cirp.2010.03.013
10.1016/j.jmatprotec.2013.01.023
10.1016/S0007-8506(07)60021-3
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Keywords sheet metal
control
SPIF
product stiffness
incremental sheet forming
Language English
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incremental sheet forming
product stiffness
sheet metal
SPIF
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