Friction Stir-Based Techniques: An Overview

Friction stir-based techniques (FSTs), originating from friction stir welding (FSW), represent a solid-state processing method catering to the demands of various industrial sectors for lightweight components with exceptional properties. These techniques have gained much more attraction by providing...

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Published in	Welding in the world Vol. 69; no. 2; pp. 327 - 361
Main Authors	El-Zathry, Noah E., Akinlabi, Stephen, Woo, Wai Lok, Patel, Vivek, Mahamood, Rasheedat M.
Format	Journal Article
Language	English
Published	Berlin/Heidelberg Springer Berlin Heidelberg 01.02.2025 Springer Nature B.V
Subjects	Chemistry and Materials Science Dissimilar material joining Dissimilar metals Friction stir processing Friction stir welding Materials Science Mechanical properties Metallic Materials Microstructure Phase transitions Production Technology Produktionsteknik Review Article Solid Mechanics Theoretical and Applied Mechanics Solid-State Processing Friction Stir welding Additive manufacturing And Hybrid FSW Processes Friction Stir-Based Techniques Solid-state processing High temperature operations Textures Stir welding process Microstructural evolution Friction stir Processing method Friction stir-based technique Hot stamping Industrial sector Friction-stir-welding Property And hybrid friction stir welding process Dissimilar metals
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Abstract	Friction stir-based techniques (FSTs), originating from friction stir welding (FSW), represent a solid-state processing method catering to the demands of various industrial sectors for lightweight components with exceptional properties. These techniques have gained much more attraction by providing an opportunity to tailor the microstructure and enhance the performance and quality of produced welds and surfaces. While significant attention has historically been directed towards the FSW process, this review delves into the working principles of FSTs, exploring their influence on mechanical properties and microstructural characteristics of various materials. Additionally, emphasis is placed on elucidating the advancement of hybrid FSW processes for both similar and dissimilar metal components, aimed at enhancing welding quality through meticulous control of grain textures, structures, precipitation, and phase transformations. Finally, the review identifies current knowledge gaps and suggests future research directions. This review paper synthesises academic literature sourced from the Web of Science (WoS) and Scopus databases, supplemented by additional sources such as books from the last 15 years.
AbstractList	Friction stir-based techniques (FSTs), originating from friction stir welding (FSW), represent a solid-state processing method catering to the demands of various industrial sectors for lightweight components with exceptional properties. These techniques have gained much more attraction by providing an opportunity to tailor the microstructure and enhance the performance and quality of produced welds and surfaces. While significant attention has historically been directed towards the FSW process, this review delves into the working principles of FSTs, exploring their influence on mechanical properties and microstructural characteristics of various materials. Additionally, emphasis is placed on elucidating the advancement of hybrid FSW processes for both similar and dissimilar metal components, aimed at enhancing welding quality through meticulous control of grain textures, structures, precipitation, and phase transformations. Finally, the review identifies current knowledge gaps and suggests future research directions. This review paper synthesises academic literature sourced from the Web of Science (WoS) and Scopus databases, supplemented by additional sources such as books from the last 15 years. Friction stir-based techniques (FSTs), originating from friction stir welding (FSW), represent a solid-state processing method catering to the demands of various industrial sectors for lightweight components with exceptional properties. These techniques have gained much more attraction by providing an opportunity to tailor the microstructure and enhance the performance and quality of produced welds and surfaces. While significant attention has historically been directed towards the FSW process, this review delves into the working principles of FSTs, exploring their influence on mechanical properties and microstructural characteristics of various materials. Additionally, emphasis is placed on elucidating the advancement of hybrid FSW processes for both similar and dissimilar metal components, aimed at enhancing welding quality through meticulous control of grain textures, structures, precipitation, and phase transformations. Finally, the review identifies current knowledge gaps and suggests future research directions. This review paper synthesises academic literature sourced from the Web of Science (WoS) and Scopus databases, supplemented by additional sources such as books from the last 15 years. Friction stir-based techniques (FSTs), originating from friction stir welding (FSW), represent a solid-state processing method catering to the demands of various industrial sectors for lightweight components with exceptional properties. These techniques have gained much more attraction by providing an opportunity to tailor the microstructure and enhance the performance and quality of produced welds and surfaces. While significant attention has historically been directed towards the FSW process, this review delves into the working principles of FSTs, exploring their influence on mechanical properties and microstructural characteristics of various materials. Additionally, emphasis is placed on elucidating the advancement of hybrid FSW processes for both similar and dissimilar metal components, aimed at enhancing welding quality through meticulous control of grain textures, structures, precipitation, and phase transformations. Finally, the review identifies current knowledge gaps and suggests future research directions. This review paper synthesises academic literature sourced from the Web of Science (WoS) and Scopus databases, supplemented by additional sources such as books from the last 15 years.
Author	Woo, Wai Lok Akinlabi, Stephen Mahamood, Rasheedat M. El-Zathry, Noah E. Patel, Vivek
Author_xml	– sequence: 1 givenname: Noah E. orcidid: 0000-0001-8148-8105 surname: El-Zathry fullname: El-Zathry, Noah E. email: noah.elzathry@northumbria.ac.uk organization: Department of Mechanical and Construction Engineering, Northumbria University, Mechanical Engineering Department, Benha University – sequence: 2 givenname: Stephen surname: Akinlabi fullname: Akinlabi, Stephen organization: Department of Mechanical and Construction Engineering, Northumbria University – sequence: 3 givenname: Wai Lok surname: Woo fullname: Woo, Wai Lok organization: Department of Mechanical and Construction Engineering, Northumbria University – sequence: 4 givenname: Vivek surname: Patel fullname: Patel, Vivek organization: Department of Engineering Science, University West – sequence: 5 givenname: Rasheedat M. surname: Mahamood fullname: Mahamood, Rasheedat M. organization: Department of Mechanical and Construction Engineering, Northumbria University
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Keywords	Solid-State Processing Friction Stir welding Additive manufacturing And Hybrid FSW Processes Friction Stir-Based Techniques Solid-state processing High temperature operations Textures Stir welding process Microstructural evolution Friction stir Processing method Friction stir-based technique Hot stamping Industrial sector Friction-stir-welding Property And hybrid friction stir welding process Dissimilar metals
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Snippet	Friction stir-based techniques (FSTs), originating from friction stir welding (FSW), represent a solid-state processing method catering to the demands of...
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SubjectTerms	Chemistry and Materials Science Dissimilar material joining Dissimilar metals Friction stir processing Friction stir welding Materials Science Mechanical properties Metallic Materials Microstructure Phase transitions Production Technology Produktionsteknik Review Article Solid Mechanics Theoretical and Applied Mechanics
Title	Friction Stir-Based Techniques: An Overview
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