Life Prediction of IN738LC Considering Creep Damage under Low Cycle Fatigue

As growing attention on greenhouse gas reduction, developing an eco-friendly power generation system of power plants and enhancing its efficiency has been actively researched. In order to increase the efficiency, the operating temperature has been raised, and hence the application of Ni-base super-a...

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Published inInternational Journal of Precision Engineering and Manufacturing-Green Technology, 5(2) Vol. 5; no. 2; pp. 311 - 316
Main Authors Lee, Jeong-Min, Wee, Sunguk, Yun, Junghan, Song, Hyunwoo, Kim, Yongseok, Koo, Jae-Mean, Seok, Chang-Sung
Format Journal Article
LanguageEnglish
Published Seoul Korean Society for Precision Engineering 01.04.2018
Springer Nature B.V
한국정밀공학회
Subjects
Online AccessGet full text
ISSN2288-6206
2198-0810
DOI10.1007/s40684-018-0033-6

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Abstract As growing attention on greenhouse gas reduction, developing an eco-friendly power generation system of power plants and enhancing its efficiency has been actively researched. In order to increase the efficiency, the operating temperature has been raised, and hence the application of Ni-base super-alloy has increased to a core component of the power generation system like a turbine blade, a rotor and a boiler. Especially, turbine blades are exposed to high-temperature and high-pressure, and they bear mechanical loads due to the centrifugal force of the high-speed rotation. Thus, the durability of the blade material should be tested under high temperature conditions. In high temperature LCF tests, damage occurs in specimens because of creep. Hence, the aim of this study is to estimate the life of LCF precisely by considering the creep damage in specimens generated during the LCF test. We conducted the LCF tests to propose a new life prediction method considering the fatigue and creep damage. Finally, this study demonstrates the reliability of the prediction method by comparing the predicted life with the actual fatigue life. Through this, we expect to predict the fatigue life more accurately by predicting the fatigue life under different fatigue strain frequencies considering the creep damage.
AbstractList As growing attention on greenhouse gas reduction, developing an eco-friendly power generation system of power plants and enhancing its efficiency has been actively researched. In order to increase the efficiency, the operating temperature has been raised, and hence the application of Ni-base super-alloy has increased to a core component of the power generation system like a turbine blade, a rotor and a boiler. Especially, turbine blades are exposed to high-temperature and high-pressure, and they bear mechanical loads due to the centrifugal force of the high-speed rotation. Thus, the durability of the blade material should be tested under high temperature conditions. In high temperature LCF tests, damage occurs in specimens because of creep. Hence, the aim of this study is to estimate the life of LCF precisely by considering the creep damage in specimens generated during the LCF test. We conducted the LCF tests to propose a new life prediction method considering the fatigue and creep damage. Finally, this study demonstrates the reliability of the prediction method by comparing the predicted life with the actual fatigue life. Through this, we expect to predict the fatigue life more accurately by predicting the fatigue life under different fatigue strain frequencies considering the creep damage. KCI Citation Count: 4
As growing attention on greenhouse gas reduction, developing an eco-friendly power generation system of power plants and enhancing its efficiency has been actively researched. In order to increase the efficiency, the operating temperature has been raised, and hence the application of Ni-base super-alloy has increased to a core component of the power generation system like a turbine blade, a rotor and a boiler. Especially, turbine blades are exposed to high-temperature and high-pressure, and they bear mechanical loads due to the centrifugal force of the high-speed rotation. Thus, the durability of the blade material should be tested under high temperature conditions. In high temperature LCF tests, damage occurs in specimens because of creep. Hence, the aim of this study is to estimate the life of LCF precisely by considering the creep damage in specimens generated during the LCF test. We conducted the LCF tests to propose a new life prediction method considering the fatigue and creep damage. Finally, this study demonstrates the reliability of the prediction method by comparing the predicted life with the actual fatigue life. Through this, we expect to predict the fatigue life more accurately by predicting the fatigue life under different fatigue strain frequencies considering the creep damage.
Author Lee, Jeong-Min
Seok, Chang-Sung
Koo, Jae-Mean
Yun, Junghan
Wee, Sunguk
Song, Hyunwoo
Kim, Yongseok
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  surname: Seok
  fullname: Seok, Chang-Sung
  email: seok@skku.edu
  organization: School of Mechanical Engineering, Sungkyunkwan University
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Cites_doi 10.1016/j.ijfatigue.2007.01.042
10.1007/s12541-016-0095-8
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Keywords Life prediction
Gas turbine blade
Inconel 738LC
Creep
Low cycle fatigue
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한국정밀공학회
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X.-L. Zhu (33_CR4) 2016; 17
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– reference: WrightI. G.GibbonsT. B.Recent Developments in Gas Turbine Materials and Technology and their Implications for Syngas FiringInternational Journal of Hydrogen Energy2007323610362110.1016/j.ijhydene.2006.08.049
– reference: LarsonF. R.MillerE. J.Time-Temperature Relationship for Rupture and Creep StressesTransactions of ASME195274765775
– reference: HeB.HuangS.WangJ.Product Low-Carbon Design Using Dynamic Programming AlgorithmInt. J. Precis. Eng. Manuf.-Green Tech.201521374210.1007/s40684-015-0005-z
– reference: ViswanathanR.Gas Turbine Blade Superalloy Material Property Handbook2001
– reference: ViswanathanR.BakkerW.Materials for Ultrasupercritical Coal Power Plants-Boiler Materials: Part 1Journal of Materials Engineering and Performance200110819510.1361/105994901770345394
– reference: KimT.-W.LeeC.-M.Determination of the Machining Parameters of Nickel-Based Alloys by High-Power Diode LaserInt. J. Precis. Eng. Manuf.201516230931410.1007/s12541-015-0041-1
– reference: HwangK.-T.KimJ.-H.YooK.-B.LeeH.-S.YooY.-S.Low-Cycle Fatigue in Ni-base Superalloy IN738LC at Elevated TemperatureJournal of the Korean Society of Mechanical Engineers A.201034101403140910.3795/KSME-A.2010.34.10.1403
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– reference: ChoT. Y.ChunH. C.JooY. K.YoonJ. H.A Study on HVOF Coating of WC-Metal Powder on Super Alloy IN718 of Magnetic Bearing Shaft Material of Turbo-BlowerInt. J. Precis. Eng. Manuf.20141571479148410.1007/s12541-014-0494-7
– reference: PahlavanayaliS.DrewG.RaymentA.RaeC. M. F.Thermo-Mechanical Fatigue of a Polycrystalline Superalloy: The Effect of Phase Angle on TMF Life and FailureInternational Journal of Fatigue20083033033810.1016/j.ijfatigue.2007.01.0421140.74394
– reference: SieminskiA.International Energy Outlook2013
– reference: WangR.-Z.ZhangX.-C.GongJ.-G.ZhuX.-M.TuS.-T.Creep-Fatigue Life Prediction and Interaction Diagram in Nickel-Based GH4169 Superalloy at 650°C based on Cycle-by-Cycle ConceptInternational Journal of Fatigue20179711412310.1016/j.ijfatigue.2016.11.021
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  publication-title: International Journal of Fatigue
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  publication-title: International Journal of Fatigue
  doi: 10.1016/j.ijfatigue.2013.08.009
– volume-title: Gas Turbine Blade Superalloy Material Property Handbook
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Snippet As growing attention on greenhouse gas reduction, developing an eco-friendly power generation system of power plants and enhancing its efficiency has been...
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SubjectTerms Centrifugal force
Creep (materials)
Damage
Electric power generation
Energy Efficiency
Engineering
Fatigue failure
Fatigue life
Fatigue tests
Greenhouse gases
High temperature
Industrial and Production Engineering
Life prediction
Low cycle fatigue
Materials fatigue
Nickel base alloys
Operating temperature
Power plants
Predictions
Regular Paper
Superalloys
Sustainable Development
Turbine blades
Turbines
기계공학
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Title Life Prediction of IN738LC Considering Creep Damage under Low Cycle Fatigue
URI https://link.springer.com/article/10.1007/s40684-018-0033-6
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Volume 5
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ispartofPNX International Journal of Precision Engineering and Manufacturing-Green Technology, 2018, 5(2), , pp.311-316
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