ZrO2 foams for porous radiant burners
In this work, Y 2 O 3 -stabilized ZrO 2 (YSZ) foams with low relative density were developed through the replication method, for application as porous radiant burners. The ceramic foams were produced by impregnation of open-cell polyurethane foams with aqueous suspensions and different fractions of...
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Published in | Journal of materials science Vol. 44; no. 13; pp. 3466 - 3471 |
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Main Authors | , , , , , |
Format | Journal Article |
Language | English |
Published |
New York
Springer US
01.07.2009
Springer Nature B.V |
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Abstract | In this work, Y
2
O
3
-stabilized ZrO
2
(YSZ) foams with low relative density were developed through the replication method, for application as porous radiant burners. The ceramic foams were produced by impregnation of open-cell polyurethane foams with aqueous suspensions and different fractions of raw materials: ZrO
2
–8% Y
2
O
3
(8YSZ) powder, and additives. The materials were milled for 10–40 min. The impregnated foams were dried and submitted to a heat treatment for polyurethane elimination at 1000 °C for 1 h, with subsequent sintering of the remaining ceramic structure at 1600 °C for 2 h, which resulted in YSZ foams with low relative density (0.07). The structural analysis revealed a cellular structure with an average mechanical strength of 95.6 kPa. The radiation efficiency (>19%) was obtained by tests with different air/fuel ratio. The ceramic matrixes exhibited high performance and structural integrity at high operation temperatures (1400 °C). |
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AbstractList | In this work, Y2O3-stabilized ZrO2 (YSZ) foams with low relative density were developed through the replication method, for application as porous radiant burners. The ceramic foams were produced by impregnation of open-cell polyurethane foams with aqueous suspensions and different fractions of raw materials: ZrO2--8% Y2O3 (8YSZ) powder, and additives. The materials were milled for 10--40 min. The impregnated foams were dried and submitted to a heat treatment for polyurethane elimination at 1000 C for 1 h, with subsequent sintering of the remaining ceramic structure at 1600 C for 2 h, which resulted in YSZ foams with low relative density (0.07). The structural analysis revealed a cellular structure with an average mechanical strength of 95.6 kPa. The radiation efficiency (>19%) was obtained by tests with different air/fuel ratio. The ceramic matrixes exhibited high performance and structural integrity at high operation temperatures (1400 C). In this work, Y 2 O 3 -stabilized ZrO 2 (YSZ) foams with low relative density were developed through the replication method, for application as porous radiant burners. The ceramic foams were produced by impregnation of open-cell polyurethane foams with aqueous suspensions and different fractions of raw materials: ZrO 2 –8% Y 2 O 3 (8YSZ) powder, and additives. The materials were milled for 10–40 min. The impregnated foams were dried and submitted to a heat treatment for polyurethane elimination at 1000 °C for 1 h, with subsequent sintering of the remaining ceramic structure at 1600 °C for 2 h, which resulted in YSZ foams with low relative density (0.07). The structural analysis revealed a cellular structure with an average mechanical strength of 95.6 kPa. The radiation efficiency (>19%) was obtained by tests with different air/fuel ratio. The ceramic matrixes exhibited high performance and structural integrity at high operation temperatures (1400 °C). In this work, Y2O3-stabilized ZrO2 (YSZ) foams with low relative density were developed through the replication method, for application as porous radiant burners. The ceramic foams were produced by impregnation of open-cell polyurethane foams with aqueous suspensions and different fractions of raw materials: ZrO2–8% Y2O3 (8YSZ) powder, and additives. The materials were milled for 10–40 min. The impregnated foams were dried and submitted to a heat treatment for polyurethane elimination at 1000 °C for 1 h, with subsequent sintering of the remaining ceramic structure at 1600 °C for 2 h, which resulted in YSZ foams with low relative density (0.07). The structural analysis revealed a cellular structure with an average mechanical strength of 95.6 kPa. The radiation efficiency (>19%) was obtained by tests with different air/fuel ratio. The ceramic matrixes exhibited high performance and structural integrity at high operation temperatures (1400 °C). |
Author | Alvarez, O. A. Rambo, C. R. Gómez, Sergio Yesid Escobar, J. A. de Oliveira, A. P. Novaes Hotza, D. |
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Cites_doi | 10.1021/ie50058a003 10.1017/CBO9781139878326 10.1016/S0025-5408(02)00674-8 10.1111/j.1151-2916.1992.tb07214.x 10.1111/j.1151-2916.1989.tb09698.x 10.1002/3527606696 10.1007/s10853-005-5701-6 10.1080/00102209408935429 10.1111/j.1151-2916.1999.tb01813.x 10.1016/S0894-1777(02)00164-4 10.1016/j.combustflame.2004.02.007 10.1016/j.compstruc.2004.03.050 10.1016/j.msea.2007.05.098 |
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Keywords | Ceramic Foam Foam Ceramic Structure Equivalence Ratio Polyurethane Foam |
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References_xml | – volume: 5 start-page: 801 year: 1913 ident: 3462_CR4 publication-title: J Ind Eng Chem doi: 10.1021/ie50058a003 contributor: fullname: C Lucke – volume-title: Cellular solids: structure and properties year: 1997 ident: 3462_CR11 doi: 10.1017/CBO9781139878326 contributor: fullname: LJ Gibson – ident: 3462_CR13 – ident: 3462_CR10 – volume: 37 start-page: 541 year: 2002 ident: 3462_CR12 publication-title: Mater Res Bull doi: 10.1016/S0025-5408(02)00674-8 contributor: fullname: Z Xinwen – volume: 75 start-page: 1899 issue: 7 year: 1992 ident: 3462_CR19 publication-title: J Am Ceram Soc doi: 10.1111/j.1151-2916.1992.tb07214.x contributor: fullname: RM Orenstein – volume: 72 start-page: 1145 issue: 7 year: 1989 ident: 3462_CR20 publication-title: J Am Ceram Soc doi: 10.1111/j.1151-2916.1989.tb09698.x contributor: fullname: R Brezny – volume-title: Cellular ceramics structure: manufacturing properties and applications year: 2005 ident: 3462_CR2 doi: 10.1002/3527606696 contributor: fullname: M Scheffler – volume: 40 start-page: 155 year: 2005 ident: 3462_CR15 publication-title: J Mater Sci doi: 10.1007/s10853-005-5701-6 contributor: fullname: PJ Elverum – volume: 99 start-page: 133 year: 1994 ident: 3462_CR16 publication-title: Combust Sci Technol doi: 10.1080/00102209408935429 contributor: fullname: R Khannan – volume: 82 start-page: 649 issue: 3 year: 1999 ident: 3462_CR14 publication-title: J Am Ceram Soc doi: 10.1111/j.1151-2916.1999.tb01813.x contributor: fullname: VR Vedula – volume: 26 start-page: 581 year: 2002 ident: 3462_CR1 publication-title: Exp Therm Fluid Sci doi: 10.1016/S0894-1777(02)00164-4 contributor: fullname: S Jugjai – ident: 3462_CR7 – ident: 3462_CR8 – ident: 3462_CR5 – volume: 137 start-page: 230 year: 2004 ident: 3462_CR18 publication-title: Combust Flame doi: 10.1016/j.combustflame.2004.02.007 contributor: fullname: AJ Barra – volume: 2 start-page: 101 year: 1913 ident: 3462_CR3 publication-title: J Franklin Inst contributor: fullname: W Bone – volume: 82 start-page: 1543 year: 2004 ident: 3462_CR6 publication-title: Comput Struct doi: 10.1016/j.compstruc.2004.03.050 contributor: fullname: TC Hayashi – ident: 3462_CR17 – volume: 476 start-page: 89 issue: 1-2 year: 2008 ident: 3462_CR9 publication-title: Materials Science and Engineering: A doi: 10.1016/j.msea.2007.05.098 contributor: fullname: E. de Sousa |
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Snippet | In this work, Y
2
O
3
-stabilized ZrO
2
(YSZ) foams with low relative density were developed through the replication method, for application as porous radiant... In this work, Y2O3-stabilized ZrO2 (YSZ) foams with low relative density were developed through the replication method, for application as porous radiant... |
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SubjectTerms | Additives Cellular structure Ceramics Characterization and Evaluation of Materials Chemistry and Materials Science Classical Mechanics Crystallography and Scattering Methods Density Foams Heat treatment Materials Science Plastic foam Polymer Sciences Polyurethane foam Raw materials Sintering (powder metallurgy) Solid Mechanics Structural analysis Structural integrity Yttria stabilized zirconia Yttrium oxide Zirconium dioxide |
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Title | ZrO2 foams for porous radiant burners |
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