Structural study of mullite based ceramics derived from a mica-rich kaolin waste
Mullite-based ceramics have been synthesized by reactive sintering of a mixture containing kaolin and a mica-rich kaolin waste. Samples fired in the temperature range from 1300 to 1500°C were characterized by X-ray diffraction (XRD). The quantitative phase analysis and unit cell parameters of the mu...
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| Published in | Ceramics international Vol. 43; no. 4; pp. 3919 - 3922 |
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| Main Authors | , , , , , , |
| Format | Journal Article |
| Language | English |
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Elsevier Ltd
01.03.2017
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| Abstract | Mullite-based ceramics have been synthesized by reactive sintering of a mixture containing kaolin and a mica-rich kaolin waste. Samples fired in the temperature range from 1300 to 1500°C were characterized by X-ray diffraction (XRD). The quantitative phase analysis and unit cell parameters of the mullite were determined by Rietveld refinement analysis of the XRD data. Mullite-based ceramics with 1.2wt% quartz, 56.3wt% glass (amorphous phase), 2.64g/cm3 of apparent density, and 35±1.2MPa of flexural strength were obtained after firing at 1500°C. A liquid phase sintering mechanism activated by a total mica content of 13.3wt% allowed to increase the mullite content to 47.6wt% (2.3wt% quartz and 50.1wt% glass phase) and improve the flexural strength (70±3.9MPa) after firing at 1400°C.
•Use of kaolin waste to prepare almost pure mullite ceramics.•Rietveld refinement analysis of kaolin waste processed ceramics.•Effect of the glass phase content on properties of fired ceramics. |
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| AbstractList | Mullite-based ceramics have been synthesized by reactive sintering of a mixture containing kaolin and a mica-rich kaolin waste. Samples fired in the temperature range from 1300 to 1500°C were characterized by X-ray diffraction (XRD). The quantitative phase analysis and unit cell parameters of the mullite were determined by Rietveld refinement analysis of the XRD data. Mullite-based ceramics with 1.2wt% quartz, 56.3wt% glass (amorphous phase), 2.64g/cm3 of apparent density, and 35±1.2MPa of flexural strength were obtained after firing at 1500°C. A liquid phase sintering mechanism activated by a total mica content of 13.3wt% allowed to increase the mullite content to 47.6wt% (2.3wt% quartz and 50.1wt% glass phase) and improve the flexural strength (70±3.9MPa) after firing at 1400°C.
•Use of kaolin waste to prepare almost pure mullite ceramics.•Rietveld refinement analysis of kaolin waste processed ceramics.•Effect of the glass phase content on properties of fired ceramics. |
| Author | Loureiro, Francisco J.A. Alves, Hugo P.A. Campos, Liszandra F.A. Junior, Rubens A. Dutra, Ricardo P.S. Macedo, Daniel A. Grilo, João P.F. |
| Author_xml | – sequence: 1 givenname: Hugo P.A. surname: Alves fullname: Alves, Hugo P.A. organization: Materials Science and Engineering Postgraduate Program, LSR, UFPB, 58051-900 João Pessoa, Brazil – sequence: 2 givenname: Rubens A. surname: Junior fullname: Junior, Rubens A. organization: Materials Science and Engineering Postgraduate Program, LSR, UFPB, 58051-900 João Pessoa, Brazil – sequence: 3 givenname: Liszandra F.A. surname: Campos fullname: Campos, Liszandra F.A. organization: Materials Science and Engineering Postgraduate Program, LSR, UFPB, 58051-900 João Pessoa, Brazil – sequence: 4 givenname: Ricardo P.S. surname: Dutra fullname: Dutra, Ricardo P.S. organization: Materials Science and Engineering Postgraduate Program, LSR, UFPB, 58051-900 João Pessoa, Brazil – sequence: 5 givenname: João P.F. surname: Grilo fullname: Grilo, João P.F. organization: Department of Materials and Ceramic Engineering, University of Aveiro, 3810-193 Aveiro, Portugal – sequence: 6 givenname: Francisco J.A. surname: Loureiro fullname: Loureiro, Francisco J.A. organization: Department of Mechanical Engineering, University of Aveiro, 3810-193 Aveiro, Portugal – sequence: 7 givenname: Daniel A. surname: Macedo fullname: Macedo, Daniel A. email: damaced@gmail.com organization: Materials Science and Engineering Postgraduate Program, LSR, UFPB, 58051-900 João Pessoa, Brazil |
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