Enhanced arc-acoustic interaction by stepped-plate radiator in ultrasonic wave-assisted GTAW

[Display omitted] Through different physical and welding experiments, performance of the stepped-plate radiator configuration with varying height and diameter was compared. Arc characteristic measurements show a constriction of the arc column and hence an increase in arc pressure. The variation in a...

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Published inJournal of materials processing technology Vol. 262; pp. 19 - 31
Main Authors Wang, Jianfeng, Sun, Qingjie, Teng, Junbo, Jin, Peng, Zhang, Tao, Feng, Jicai
Format Journal Article
LanguageEnglish
Published Amsterdam Elsevier B.V 01.12.2018
Elsevier BV
Subjects
Acoustic emission
Acoustic field
Arc-acoustic interaction
Comparative analysis
Configurations
Curve fitting
Gas tungsten arc welding
Grain refinement
GTA welding
Microstructure
Power ultrasound
Pressure
Radiators
Simulation
Stepped-plate radiator
Ultrasonic vibration
Weld metal
Welding
Stepped-plate radiator
Acoustic field
Arc-acoustic interaction
GTA welding
Power ultrasound
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Abstract [Display omitted] Through different physical and welding experiments, performance of the stepped-plate radiator configuration with varying height and diameter was compared. Arc characteristic measurements show a constriction of the arc column and hence an increase in arc pressure. The variation in arc profile is not linear but a wavelike feature with increasing radiator height. As for radiator diameter, there only exists one wave trough at the fitting curve. Acoustic field simulations verify the maximum acoustic pressure in arc burning zone, consistent with experiments that the maximum constriction degree of welding arc indeed exists in practice. Microstructures of weld metal prepared with ultrasonic vibration indicate the significant grain refinement compared to those without ultrasonic vibration under the same heat input. Ultrasonic wave emitted from the designed radiator generates a large acoustic pressure, which features a concave shape at weld pool zone. Arc-acoustic interaction with a soft reflector of weld pool can be improved by greatly enhancing the acoustic field level through optimizing the stepped-plate radiator configuration.
AbstractList [Display omitted] Through different physical and welding experiments, performance of the stepped-plate radiator configuration with varying height and diameter was compared. Arc characteristic measurements show a constriction of the arc column and hence an increase in arc pressure. The variation in arc profile is not linear but a wavelike feature with increasing radiator height. As for radiator diameter, there only exists one wave trough at the fitting curve. Acoustic field simulations verify the maximum acoustic pressure in arc burning zone, consistent with experiments that the maximum constriction degree of welding arc indeed exists in practice. Microstructures of weld metal prepared with ultrasonic vibration indicate the significant grain refinement compared to those without ultrasonic vibration under the same heat input. Ultrasonic wave emitted from the designed radiator generates a large acoustic pressure, which features a concave shape at weld pool zone. Arc-acoustic interaction with a soft reflector of weld pool can be improved by greatly enhancing the acoustic field level through optimizing the stepped-plate radiator configuration.
Through different physical and welding experiments, performance of the stepped-plate radiator configuration with varying height and diameter was compared. Arc characteristic measurements show a constriction of the arc column and hence an increase in arc pressure. The variation in arc profile is not linear but a wavelike feature with increasing radiator height. As for radiator diameter, there only exists one wave trough at the fitting curve. Acoustic field simulations verify the maximum acoustic pressure in arc burning zone, consistent with experiments that the maximum constriction degree of welding arc indeed exists in practice. Microstructures of weld metal prepared with ultrasonic vibration indicate the significant grain refinement compared to those without ultrasonic vibration under the same heat input. Ultrasonic wave emitted from the designed radiator generates a large acoustic pressure, which features a concave shape at weld pool zone. Arc-acoustic interaction with a soft reflector of weld pool can be improved by greatly enhancing the acoustic field level through optimizing the stepped-plate radiator configuration.
Author Teng, Junbo
Feng, Jicai
Sun, Qingjie
Jin, Peng
Wang, Jianfeng
Zhang, Tao
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Keywords Stepped-plate radiator
Acoustic field
Arc-acoustic interaction
GTA welding
Power ultrasound
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Snippet [Display omitted] Through different physical and welding experiments, performance of the stepped-plate radiator configuration with varying height and diameter...
Through different physical and welding experiments, performance of the stepped-plate radiator configuration with varying height and diameter was compared. Arc...
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SubjectTerms Acoustic emission
Acoustic field
Arc-acoustic interaction
Comparative analysis
Configurations
Curve fitting
Gas tungsten arc welding
Grain refinement
GTA welding
Microstructure
Power ultrasound
Pressure
Radiators
Simulation
Stepped-plate radiator
Ultrasonic vibration
Weld metal
Welding
Title Enhanced arc-acoustic interaction by stepped-plate radiator in ultrasonic wave-assisted GTAW
URI https://dx.doi.org/10.1016/j.jmatprotec.2018.06.025
https://www.proquest.com/docview/2117510332
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