Stir casting process for manufacture of Al-SiC composites
Stir casting is an economical process for the fabrication of aluminum matrix composites. There are many parameters in this process, which affect the final microstructure and mechanical properties of the compos- ites. In this study, micron-sized SiC particles were used as reinforcement to fabricate A...
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| Published in | Rare metals Vol. 36; no. 7; pp. 581 - 590 |
|---|---|
| Main Authors | , , , , , |
| Format | Journal Article |
| Language | English |
| Published |
Beijing
Nonferrous Metals Society of China
01.07.2017
Springer Nature B.V |
| Subjects | |
| Online Access | Get full text |
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| Abstract | Stir casting is an economical process for the fabrication of aluminum matrix composites. There are many parameters in this process, which affect the final microstructure and mechanical properties of the compos- ites. In this study, micron-sized SiC particles were used as reinforcement to fabricate A1-3 wt% SiC composites at two casting temperatures （680 and 850 ℃） and stirring periods （2 and 6 min）. Factors of reaction at matrix/ceramic interface, porosity, ceramic incorporation, and agglomera- tion of the particles were evaluated by scanning electron microscope （SEM） and high-resolution transition electron microscope （HRTEM） studies. From microstructural char- acterizations, it is concluded that the shorter stirring period is required for ceramic incorporation to achieve metal/ce- ramic bonding at the interface. The higher stirring tem- perature （850 ℃） also leads to improved ceramic incorporation. In some cases, shrinkage porosity and intensive formation of A14C3 at the metal/ceramic interface are also observed. Finally, the mechanical properties of the composites were evaluated, and their relation with the corresponding microstructure and processing parameters of the composites was discussed. |
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| AbstractList | Stir casting is an economical process for the fabrication of aluminum matrix composites. There are many parameters in this process, which affect the final microstructure and mechanical properties of the compos- ites. In this study, micron-sized SiC particles were used as reinforcement to fabricate A1-3 wt% SiC composites at two casting temperatures （680 and 850 ℃） and stirring periods （2 and 6 min）. Factors of reaction at matrix/ceramic interface, porosity, ceramic incorporation, and agglomera- tion of the particles were evaluated by scanning electron microscope （SEM） and high-resolution transition electron microscope （HRTEM） studies. From microstructural char- acterizations, it is concluded that the shorter stirring period is required for ceramic incorporation to achieve metal/ce- ramic bonding at the interface. The higher stirring tem- perature （850 ℃） also leads to improved ceramic incorporation. In some cases, shrinkage porosity and intensive formation of A14C3 at the metal/ceramic interface are also observed. Finally, the mechanical properties of the composites were evaluated, and their relation with the corresponding microstructure and processing parameters of the composites was discussed. Stir casting is an economical process for the fabrication of aluminum matrix composites. There are many parameters in this process, which affect the final microstructure and mechanical properties of the composites. In this study, micron-sized SiC particles were used as reinforcement to fabricate Al-3 wt% SiC composites at two casting temperatures (680 and 850 °C) and stirring periods (2 and 6 min). Factors of reaction at matrix/ceramic interface, porosity, ceramic incorporation, and agglomeration of the particles were evaluated by scanning electron microscope (SEM) and high-resolution transition electron microscope (HRTEM) studies. From microstructural characterizations, it is concluded that the shorter stirring period is required for ceramic incorporation to achieve metal/ceramic bonding at the interface. The higher stirring temperature (850 °C) also leads to improved ceramic incorporation. In some cases, shrinkage porosity and intensive formation of Al 4 C 3 at the metal/ceramic interface are also observed. Finally, the mechanical properties of the composites were evaluated, and their relation with the corresponding microstructure and processing parameters of the composites was discussed. Stir casting is an economical process for the fabrication of aluminum matrix composites. There are many parameters in this process, which affect the final microstructure and mechanical properties of the composites. In this study, micron-sized SiC particles were used as reinforcement to fabricate Al-3 wt% SiC composites at two casting temperatures (680 and 850 °C) and stirring periods (2 and 6 min). Factors of reaction at matrix/ceramic interface, porosity, ceramic incorporation, and agglomeration of the particles were evaluated by scanning electron microscope (SEM) and high-resolution transition electron microscope (HRTEM) studies. From microstructural characterizations, it is concluded that the shorter stirring period is required for ceramic incorporation to achieve metal/ceramic bonding at the interface. The higher stirring temperature (850 °C) also leads to improved ceramic incorporation. In some cases, shrinkage porosity and intensive formation of Al4C3 at the metal/ceramic interface are also observed. Finally, the mechanical properties of the composites were evaluated, and their relation with the corresponding microstructure and processing parameters of the composites was discussed. |
| Author | Shahin Soltani Rasoul Azari Khosroshahi Reza Taherzadeh Mousavian Zheng-Yi Jiang Alireza Fadavi Boostani Dermot Brabazon |
| AuthorAffiliation | Faculty of Materials Engineering, Sahand University ofTechnology, Tabriz 37200-000, Iran School of Mechanical, Materials and Mechatronic Engineering,University of Wollongong, Wollongong, NSW 2522, Australia Advanced Processing Technology Research Centre, School ofMechanical and Manufacturing Engineering, Dublin CityUniversity, Dublin 9, Ireland |
| Author_xml | – sequence: 1 givenname: Shahin surname: Soltani fullname: Soltani, Shahin organization: Faculty of Materials Engineering, Sahand University of Technology – sequence: 2 givenname: Rasoul surname: Azari Khosroshahi fullname: Azari Khosroshahi, Rasoul organization: Faculty of Materials Engineering, Sahand University of Technology – sequence: 3 givenname: Reza orcidid: 0000-0002-2274-3636 surname: Taherzadeh Mousavian fullname: Taherzadeh Mousavian, Reza email: rtaher1898@gmail.com, r_taherzadeh@sut.ac.ir organization: Faculty of Materials Engineering, Sahand University of Technology – sequence: 4 givenname: Zheng-Yi surname: Jiang fullname: Jiang, Zheng-Yi organization: School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong – sequence: 5 givenname: Alireza surname: Fadavi Boostani fullname: Fadavi Boostani, Alireza organization: School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong – sequence: 6 givenname: Dermot surname: Brabazon fullname: Brabazon, Dermot organization: Advanced Processing Technology Research Centre, School of Mechanical and Manufacturing Engineering, Dublin City University |
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| Notes | Aluminum matrix composite; Microstructure;Mechanical properties; Stir casting Stir casting is an economical process for the fabrication of aluminum matrix composites. There are many parameters in this process, which affect the final microstructure and mechanical properties of the compos- ites. In this study, micron-sized SiC particles were used as reinforcement to fabricate A1-3 wt% SiC composites at two casting temperatures （680 and 850 ℃） and stirring periods （2 and 6 min）. Factors of reaction at matrix/ceramic interface, porosity, ceramic incorporation, and agglomera- tion of the particles were evaluated by scanning electron microscope （SEM） and high-resolution transition electron microscope （HRTEM） studies. From microstructural char- acterizations, it is concluded that the shorter stirring period is required for ceramic incorporation to achieve metal/ce- ramic bonding at the interface. The higher stirring tem- perature （850 ℃） also leads to improved ceramic incorporation. In some cases, shrinkage porosity and intensive formation of A14C3 at the metal/ceramic interface are also observed. Finally, the mechanical properties of the composites were evaluated, and their relation with the corresponding microstructure and processing parameters of the composites was discussed. 11-2112/TF ObjectType-Article-1 SourceType-Scholarly Journals-1 ObjectType-Feature-2 content type line 14 |
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| SubjectTerms | Aluminum base alloys Aluminum carbide Aluminum matrix composites Biomaterials Casting Ceramic bonding Chemistry and Materials Science Energy Materials Engineering Materials Science Mechanical properties Metallic Materials Microstructure Nanoscale Science and Technology Particulate composites Physical Chemistry Porosity Process parameters Scanning electron microscopy SiC颗粒 Silicon carbide Stirring 制备 微观结构特征 搅拌铸造法 碳化硅复合材料 透射电子显微镜 金属/陶瓷界面 铝基复合材料 |
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| Title | Stir casting process for manufacture of Al-SiC composites |
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