Formation characteristics of nickel-based diamond abrasive segment by selective laser melting
•Porous diamond abrasive segments with a porosity from 22.6% to 27.3% are built.•Diamond spatter is observed for the first time in fabrication of abrasive segment.•The precipitates enhance the hardness but increase the crack sensitivity of the bonder. Selective Laser Melting (SLM) technique provides...
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| Published in | Optics and laser technology Vol. 148; p. 107665 |
|---|---|
| Main Authors | , , , , , |
| Format | Journal Article |
| Language | English |
| Published |
Kidlington
Elsevier Ltd
01.04.2022
Elsevier BV |
| Subjects | |
| Online Access | Get full text |
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| Abstract | •Porous diamond abrasive segments with a porosity from 22.6% to 27.3% are built.•Diamond spatter is observed for the first time in fabrication of abrasive segment.•The precipitates enhance the hardness but increase the crack sensitivity of the bonder.
Selective Laser Melting (SLM) technique provides an alternative to fabricating a metal bond grinding wheel with a high porosity ratio and controllably complex geometries. In this paper, SLM is applied to making nickel-based diamond abrasive segments based on single-tracks SLM tests. The characteristics of the SLMed wheel segments are investigated through analyses on morphology, porosity, cracks, and diamond grains. Balling phenomenon of the Ni-Cr alloys, which leads to the rough surface and porosities, is observed through the surface and cross-sectional observations. The porosity ratio of the as-built abrasive segment ranges from 22.6% to 27.3%. Two types of diamond spatters, entrainment-driven and vapor-driven diamond spatters, are formed in the SLM process based on the observation by a high-speed video camera. Diamond spatters are considered the main cause of the balling phenomenon. Based on microstructure and hardness measurements, the eutectic structure and granular crystallites result in high hardness and increase the cracking susceptibility of the Ni-Cr alloys. This paper reveals the formation characteristics of the SLMed nickel-based wheel segments and the mechanism of porosity formation in the SLM process. |
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| AbstractList | •Porous diamond abrasive segments with a porosity from 22.6% to 27.3% are built.•Diamond spatter is observed for the first time in fabrication of abrasive segment.•The precipitates enhance the hardness but increase the crack sensitivity of the bonder.
Selective Laser Melting (SLM) technique provides an alternative to fabricating a metal bond grinding wheel with a high porosity ratio and controllably complex geometries. In this paper, SLM is applied to making nickel-based diamond abrasive segments based on single-tracks SLM tests. The characteristics of the SLMed wheel segments are investigated through analyses on morphology, porosity, cracks, and diamond grains. Balling phenomenon of the Ni-Cr alloys, which leads to the rough surface and porosities, is observed through the surface and cross-sectional observations. The porosity ratio of the as-built abrasive segment ranges from 22.6% to 27.3%. Two types of diamond spatters, entrainment-driven and vapor-driven diamond spatters, are formed in the SLM process based on the observation by a high-speed video camera. Diamond spatters are considered the main cause of the balling phenomenon. Based on microstructure and hardness measurements, the eutectic structure and granular crystallites result in high hardness and increase the cracking susceptibility of the Ni-Cr alloys. This paper reveals the formation characteristics of the SLMed nickel-based wheel segments and the mechanism of porosity formation in the SLM process. Selective Laser Melting (SLM) technique provides an alternative to fabricating a metal bond grinding wheel with a high porosity ratio and controllably complex geometries. In this paper, SLM is applied to making nickel-based diamond abrasive segments based on single-tracks SLM tests. The characteristics of the SLMed wheel segments are investigated through analyses on morphology, porosity, cracks, and diamond grains. Balling phenomenon of the Ni-Cr alloys, which leads to the rough surface and porosities, is observed through the surface and cross-sectional observations. The porosity ratio of the as-built abrasive segment ranges from 22.6% to 27.3%. Two types of diamond spatters, entrainment-driven and vapor-driven diamond spatters, are formed in the SLM process based on the observation by a high-speed video camera. Diamond spatters are considered the main cause of the balling phenomenon. Based on microstructure and hardness measurements, the eutectic structure and granular crystallites result in high hardness and increase the cracking susceptibility of the Ni-Cr alloys. This paper reveals the formation characteristics of the SLMed nickel-based wheel segments and the mechanism of porosity formation in the SLM process. |
| ArticleNumber | 107665 |
| Author | Wen, Jiale Han, Huili Li, Shuai Zhang, Bi Jiang, Qinghong Zhou, Cong |
| Author_xml | – sequence: 1 givenname: Shuai surname: Li fullname: Li, Shuai organization: School of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001, China – sequence: 2 givenname: Bi surname: Zhang fullname: Zhang, Bi email: zhangb@sustech.edu.cn organization: Department of Mechanical and Energy Engineering, Southern University of Science and Technology, Shenzhen 518055, China – sequence: 3 givenname: Qinghong surname: Jiang fullname: Jiang, Qinghong organization: Department of Mechanical and Energy Engineering, Southern University of Science and Technology, Shenzhen 518055, China – sequence: 4 givenname: Huili surname: Han fullname: Han, Huili organization: Department of Mechanical and Energy Engineering, Southern University of Science and Technology, Shenzhen 518055, China – sequence: 5 givenname: Jiale surname: Wen fullname: Wen, Jiale organization: Department of Mechanical and Energy Engineering, Southern University of Science and Technology, Shenzhen 518055, China – sequence: 6 givenname: Cong surname: Zhou fullname: Zhou, Cong organization: Department of Mechanical and Energy Engineering, Southern University of Science and Technology, Shenzhen 518055, China |
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| CitedBy_id | crossref_primary_10_3390_ma16186338 crossref_primary_10_1007_s00170_022_10745_8 crossref_primary_10_1016_j_jmatprotec_2022_117533 crossref_primary_10_1016_j_addma_2023_103569 crossref_primary_10_1016_j_matdes_2024_113082 crossref_primary_10_1016_j_optlastec_2022_108263 crossref_primary_10_1016_j_addma_2024_104288 crossref_primary_10_1016_j_diamond_2022_108969 |
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| Snippet | •Porous diamond abrasive segments with a porosity from 22.6% to 27.3% are built.•Diamond spatter is observed for the first time in fabrication of abrasive... Selective Laser Melting (SLM) technique provides an alternative to fabricating a metal bond grinding wheel with a high porosity ratio and controllably complex... |
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| SubjectTerms | Balling phenomenon Crystallites Diamonds Entrainment Grinding wheel Grinding wheels Hardness Laser beam melting Nickel Nickel chromium alloys Porosity Segments Selective laser melting Spatter |
| Title | Formation characteristics of nickel-based diamond abrasive segment by selective laser melting |
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