Cleaner production in a small lime factory by means of process control
An approach to Cleaner Production in a small factory of hydrated lime is presented. The work aims to improving fuel and limestone utilization and reducing waste production in the plant. Efforts mainly focus on the calcination stage, where around 50% of the production costs due to fuel consumption oc...
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Published in | Journal of cleaner production Vol. 18; no. 12; pp. 1171 - 1176 |
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Main Authors | , , , |
Format | Journal Article |
Language | English |
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Elsevier Ltd
01.08.2010
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Abstract | An approach to Cleaner Production in a small factory of hydrated lime is presented. The work aims to improving fuel and limestone utilization and reducing waste production in the plant. Efforts mainly focus on the calcination stage, where around 50% of the production costs due to fuel consumption occur. To fulfill this objective, new indicators are proposed to evaluate the performance of the lime shaft kiln, in order to develop an operational control method for the calcination process. The systematic use of the developed operational control method is a powerful tool in the daily operation of a small lime factory, since it allows a more efficient calcination process with reduced environmental impact and production cost. |
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AbstractList | An approach to Cleaner Production in a small factory of hydrated lime is presented. The work aims to improving fuel and limestone utilization and reducing waste production in the plant. Efforts mainly focus on the calcination stage, where around 50% of the production costs due to fuel consumption occur. To fulfill this objective, new indicators are proposed to evaluate the performance of the lime shaft kiln, in order to develop an operational control method for the calcination process. The systematic use of the developed operational control method is a powerful tool in the daily operation of a small lime factory, since it allows a more efficient calcination process with reduced environmental impact and production cost. |
Author | Cogollos Martínez, Juan B. Vandecasteele, Carlo Gutiérrez, Alexis Sagastume Ochoa George, Pedro A. |
Author_xml | – sequence: 1 givenname: Pedro A. surname: Ochoa George fullname: Ochoa George, Pedro A. organization: Universidad de Cienfuegos, Carretera a Rodas Km 4, Cuatro Caminos, Cienfuegos, Cuba – sequence: 2 givenname: Alexis Sagastume surname: Gutiérrez fullname: Gutiérrez, Alexis Sagastume email: asagastume@ucf.edu.cu organization: Universidad de Cienfuegos, Carretera a Rodas Km 4, Cuatro Caminos, Cienfuegos, Cuba – sequence: 3 givenname: Juan B. surname: Cogollos Martínez fullname: Cogollos Martínez, Juan B. organization: Universidad de Cienfuegos, Carretera a Rodas Km 4, Cuatro Caminos, Cienfuegos, Cuba – sequence: 4 givenname: Carlo surname: Vandecasteele fullname: Vandecasteele, Carlo organization: Department of Chemical Engineering, K.U.Leuven, de Croylaan 46, B-3001 Heverlee, Belgium |
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Cites_doi | 10.1016/0301-4215(96)00017-1 10.1016/j.applthermaleng.2007.04.015 10.1016/j.applthermaleng.2006.09.026 |
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Chemistry and Technology, Production and Uses contributor: fullname: Oates – volume: 1 start-page: 20 year: 1981 end-page: 26 ident: bib12 article-title: The theoretical limits of the heat consumption in lime burning considered on the basis of the physical–chemical relationships publication-title: ZKG International contributor: fullname: Ruch – volume: 13 start-page: 1 year: 1951 end-page: 45 ident: bib3 article-title: On the experimental attainment of the optimization conditions publication-title: JRSS contributor: fullname: Wilson – volume: 28 start-page: 52 year: 1997 end-page: 56 ident: bib6 article-title: Calculating the energy efficiency of a lime burning process publication-title: World Cement contributor: fullname: Mason – volume: 1 start-page: 264 year: 2005 end-page: 274 ident: bib17 article-title: Distributed control for cement production of vertical shaft kiln publication-title: International Journal of Information and Systems Sciences contributor: fullname: Xu – year: 2001 ident: bib8 article-title: Diseño de experimentos contributor: fullname: Kuehl – year: 1993 ident: bib7 article-title: Cleaner Production: Theories, Concepts and Practice contributor: fullname: Huisingh – volume: 32 start-page: 245 year: 1993 end-page: 249 ident: bib14 article-title: The lime burning process – caught between ecology and economy publication-title: ZKG International contributor: fullname: Ruch – volume: 24 start-page: 377 year: 1996 end-page: 390 ident: bib11 article-title: What is energy efficiency: concepts, indicators and methodological issues publication-title: Energy Policy contributor: fullname: Patterson – volume: 27 start-page: 1473 year: 2007 end-page: 1482 ident: bib16 article-title: Analysis of calcination parameters and the temperature profile in an annular shaft kiln. Part 2: results of tests publication-title: Applied Thermal Engineering contributor: fullname: Sirok – volume: 28 start-page: 785 year: 2008 end-page: 792 ident: bib15 article-title: Annular shaft kiln for lime burning with kiln gas recirculation publication-title: Applied Thermal Engineering contributor: fullname: Sirok – ident: 10.1016/j.jclepro.2010.03.019_bib10 – ident: 10.1016/j.jclepro.2010.03.019_bib1 – year: 1988 ident: 10.1016/j.jclepro.2010.03.019_bib2 contributor: fullname: Boynton – volume: 24 start-page: 377 issue: 5 year: 1996 ident: 10.1016/j.jclepro.2010.03.019_bib11 article-title: What is energy efficiency: concepts, indicators and methodological issues publication-title: Energy Policy doi: 10.1016/0301-4215(96)00017-1 contributor: fullname: Patterson – year: 2001 ident: 10.1016/j.jclepro.2010.03.019_bib8 contributor: fullname: Kuehl – volume: 28 start-page: 785 issue: 7 year: 2008 ident: 10.1016/j.jclepro.2010.03.019_bib15 article-title: Annular shaft kiln for lime burning with kiln gas recirculation publication-title: Applied Thermal Engineering doi: 10.1016/j.applthermaleng.2007.04.015 contributor: fullname: Senegacnik – volume: A4 start-page: 1 issue: 85 year: 2007 ident: 10.1016/j.jclepro.2010.03.019_bib5 article-title: Reactivity of laboratory and industrial limes publication-title: Trans IChemE Part A Chemical Engineering Research and Design contributor: fullname: Commandre – volume: 32 start-page: 257 issue: 6 year: 1973 ident: 10.1016/j.jclepro.2010.03.019_bib13 publication-title: in Lime Burning, ZKG International contributor: fullname: Ruch – volume: 28 start-page: 52 issue: 3 year: 1997 ident: 10.1016/j.jclepro.2010.03.019_bib6 article-title: Calculating the energy efficiency of a lime burning process publication-title: World Cement contributor: fullname: Hill – volume: 32 start-page: 245 issue: 5 year: 1993 ident: 10.1016/j.jclepro.2010.03.019_bib14 article-title: The lime burning process – caught between ecology and economy publication-title: ZKG International contributor: fullname: Ruch – volume: 27 start-page: 1473 issue: 8–9 year: 2007 ident: 10.1016/j.jclepro.2010.03.019_bib16 article-title: Analysis of calcination parameters and the temperature profile in an annular shaft kiln. 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Title | Cleaner production in a small lime factory by means of process control |
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