Developing ORC engineering simulator (ORCES) to investigate the working fluid mass flow rate control strategy and simulate long-time operation

•Organic Rankine cycle engineering simulator is presented.•Two control strategies are proposed and compared.•Long-time operation test is examined under varying heat source and sink temperature.•Maximum electrical power and efficiency are 1.78 kW and 5.14%, respectively. Based on the experimental dat...

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Published inEnergy conversion and management Vol. 203; p. 112206
Main Authors Pang, Kuo-Cheng, Hung, Tzu-Chen, He, Ya-Ling, Feng, Yong-Qiang, Lin, Chih-Hung, Wong, Kin-Wah
Format Journal Article
LanguageEnglish
Published Oxford Elsevier Ltd 01.01.2020
Elsevier Science Ltd
Subjects
Control strategy
Control systems
Engineering
Flow control
Flow rates
Fluid flow
Heat recovery
Long-time operation test
Man-machine interfaces
Mass flow rate
Organic Rankine cycle (ORC)
Rankine cycle
Simulation
Strategy
Temperature
VFD
Working fluids
Control strategy
Long-time operation test
Organic Rankine cycle (ORC)
VFD
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Abstract •Organic Rankine cycle engineering simulator is presented.•Two control strategies are proposed and compared.•Long-time operation test is examined under varying heat source and sink temperature.•Maximum electrical power and efficiency are 1.78 kW and 5.14%, respectively. Based on the experimental data of R245fa, R123 and their mixtures, the engineering simulator for a 3 kW organic Rankine cycle (ORC) test rig by 3KeyMASTER (3KM) simulation platform is constructed. The simulation behaviors of the pump and expander are examined and validated with the experimental results, while the effect of mass flow rate is addressed. Meanwhile, human machine interface (HMI) monitor system and superheat control system are developed. The system behaviors at three different control strategies are discussed, while a further investigation of long-time operation test under varying heat source temperature and environmental temperature is explored. Results demonstrated that an optimum operation condition could be obtained for the proposed superheat control strategy. The VFD control strategy is preferred for small-scale ORC. The superheat control methodology is a good approach to adjust the working mass flow rate to reflect the heat source and sink temperature variation. The best operation is 0.67R245fa/0.33R123 at environmental temperature of 293 K with the net power of 1.78 kW and system efficiency of 5.14%. It indicates that the organic Rankine cycle engineering simulator (ORCES) is a good tool to predict the ORC operation characteristic, which could further guide advanced evaluation and the long time-varying cases.
AbstractList Based on the experimental data of R245fa, R123 and their mixtures, the engineering simulator for a 3 kW organic Rankine cycle (ORC) test rig by 3KeyMASTER (3KM) simulation platform is constructed. The simulation behaviors of the pump and expander are examined and validated with the experimental results, while the effect of mass flow rate is addressed. Meanwhile, human machine interface (HMI) monitor system and superheat control system are developed. The system behaviors at three different control strategies are discussed, while a further investigation of long-time operation test under varying heat source temperature and environmental temperature is explored. Results demonstrated that an optimum operation condition could be obtained for the proposed superheat control strategy. The VFD control strategy is preferred for small-scale ORC. The superheat control methodology is a good approach to adjust the working mass flow rate to reflect the heat source and sink temperature variation. The best operation is 0.67R245fa/0.33R123 at environmental temperature of 293 K with the net power of 1.78 kW and system efficiency of 5.14%. It indicates that the organic Rankine cycle engineering simulator (ORCES) is a good tool to predict the ORC operation characteristic, which could further guide advanced evaluation and the long time-varying cases.
•Organic Rankine cycle engineering simulator is presented.•Two control strategies are proposed and compared.•Long-time operation test is examined under varying heat source and sink temperature.•Maximum electrical power and efficiency are 1.78 kW and 5.14%, respectively. Based on the experimental data of R245fa, R123 and their mixtures, the engineering simulator for a 3 kW organic Rankine cycle (ORC) test rig by 3KeyMASTER (3KM) simulation platform is constructed. The simulation behaviors of the pump and expander are examined and validated with the experimental results, while the effect of mass flow rate is addressed. Meanwhile, human machine interface (HMI) monitor system and superheat control system are developed. The system behaviors at three different control strategies are discussed, while a further investigation of long-time operation test under varying heat source temperature and environmental temperature is explored. Results demonstrated that an optimum operation condition could be obtained for the proposed superheat control strategy. The VFD control strategy is preferred for small-scale ORC. The superheat control methodology is a good approach to adjust the working mass flow rate to reflect the heat source and sink temperature variation. The best operation is 0.67R245fa/0.33R123 at environmental temperature of 293 K with the net power of 1.78 kW and system efficiency of 5.14%. It indicates that the organic Rankine cycle engineering simulator (ORCES) is a good tool to predict the ORC operation characteristic, which could further guide advanced evaluation and the long time-varying cases.
ArticleNumber 112206
Author Wong, Kin-Wah
Pang, Kuo-Cheng
He, Ya-Ling
Hung, Tzu-Chen
Feng, Yong-Qiang
Lin, Chih-Hung
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  email: hitfengyq@gmail.com
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  givenname: Kin-Wah
  surname: Wong
  fullname: Wong, Kin-Wah
  organization: A-D Technology Inc., New Taipei, Taiwan, ROC
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SSID ssj0003506
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Snippet •Organic Rankine cycle engineering simulator is presented.•Two control strategies are proposed and compared.•Long-time operation test is examined under varying...
Based on the experimental data of R245fa, R123 and their mixtures, the engineering simulator for a 3 kW organic Rankine cycle (ORC) test rig by 3KeyMASTER...
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elsevier
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StartPage 112206
SubjectTerms Control strategy
Control systems
Engineering
Flow control
Flow rates
Fluid flow
Heat recovery
Long-time operation test
Man-machine interfaces
Mass flow rate
Organic Rankine cycle (ORC)
Rankine cycle
Simulation
Strategy
Temperature
VFD
Working fluids
Title Developing ORC engineering simulator (ORCES) to investigate the working fluid mass flow rate control strategy and simulate long-time operation
URI https://dx.doi.org/10.1016/j.enconman.2019.112206
https://www.proquest.com/docview/2333948420
Volume 203
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