RA-based fretting fatigue life prediction method of Ni-based single crystal superalloys

Fretting fatigue damage can significantly reduce the service life of Ni-based single crystal (NBSX) superalloys turbine blades. In this work, we proposed a fretting fatigue life prediction method by considering cracking, wear and their mutual interaction. Specifically, a parameter, denoted as RA, is...

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Published inTribology international Vol. 134; pp. 109 - 117
Main Authors Sun, Shouyi, Li, Lei, Yang, Weizhu, Yue, Zhufeng, Wan, Huan
Format Journal Article
LanguageEnglish
Published Kidlington Elsevier Ltd 01.06.2019
Elsevier BV
Subjects
Accumulated dissipated energy
Crack initiation
Crack propagation
Damage accumulation
Dissipation factor
Fatigue cracking
Fatigue failure
Fatigue life
Finite element analysis
Finite element method
Fracture mechanics
Fretting fatigue
Interaction parameters
Life prediction
Ni-based single crystal (NBSX)
Nickel base alloys
Resolved shear stress
Service life
Shear stress
Single crystals
Stress concentration
Superalloys
Turbine blades
Wear
Ni-based single crystal (NBSX)
Finite element analysis
Accumulated dissipated energy
Fretting fatigue
Resolved shear stress
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Abstract Fretting fatigue damage can significantly reduce the service life of Ni-based single crystal (NBSX) superalloys turbine blades. In this work, we proposed a fretting fatigue life prediction method by considering cracking, wear and their mutual interaction. Specifically, a parameter, denoted as RA, is developed with combination of Resolved shear stress based damage factor and Accumulated dissipated energy based damage factor, by which the contribution from cracking and wear are described respectively. The proposed method is validated with experimental data in the literature. Finite element analyses are performed to study the distribution of stresses and strains. Results show that the predicted crack initiation site, failure plane and life cycles are consistent with the experimental results. •Considering the effects of crystal orientation on fretting fatigue behavior of Ni-based single crystal superalloy (NBSX).•Resolved shear stress and accumulated dissipated energy are used to describe the damage of cracking and wear, respectively.•The fretting fatigue damage of NBSX is quantified with comprehensive consideration of both cracking and wear.
AbstractList Fretting fatigue damage can significantly reduce the service life of Ni-based single crystal (NBSX) superalloys turbine blades. In this work, we proposed a fretting fatigue life prediction method by considering cracking, wear and their mutual interaction. Specifically, a parameter, denoted as RA, is developed with combination of Resolved shear stress based damage factor and Accumulated dissipated energy based damage factor, by which the contribution from cracking and wear are described respectively. The proposed method is validated with experimental data in the literature. Finite element analyses are performed to study the distribution of stresses and strains. Results show that the predicted crack initiation site, failure plane and life cycles are consistent with the experimental results. •Considering the effects of crystal orientation on fretting fatigue behavior of Ni-based single crystal superalloy (NBSX).•Resolved shear stress and accumulated dissipated energy are used to describe the damage of cracking and wear, respectively.•The fretting fatigue damage of NBSX is quantified with comprehensive consideration of both cracking and wear.
Fretting fatigue damage can significantly reduce the service life of Ni-based single crystal (NBSX) superalloys turbine blades. In this work, we proposed a fretting fatigue life prediction method by considering cracking, wear and their mutual interaction. Specifically, a parameter, denoted as RA, is developed with combination of Resolved shear stress based damage factor and Accumulated dissipated energy based damage factor, by which the contribution from cracking and wear are described respectively. The proposed method is validated with experimental data in the literature. Finite element analyses are performed to study the distribution of stresses and strains. Results show that the predicted crack initiation site, failure plane and life cycles are consistent with the experimental results.
Author Yue, Zhufeng
Wan, Huan
Sun, Shouyi
Yang, Weizhu
Li, Lei
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Keywords Ni-based single crystal (NBSX)
Finite element analysis
Accumulated dissipated energy
Fretting fatigue
Resolved shear stress
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Snippet Fretting fatigue damage can significantly reduce the service life of Ni-based single crystal (NBSX) superalloys turbine blades. In this work, we proposed a...
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SubjectTerms Accumulated dissipated energy
Crack initiation
Crack propagation
Damage accumulation
Dissipation factor
Fatigue cracking
Fatigue failure
Fatigue life
Finite element analysis
Finite element method
Fracture mechanics
Fretting fatigue
Interaction parameters
Life prediction
Ni-based single crystal (NBSX)
Nickel base alloys
Resolved shear stress
Service life
Shear stress
Single crystals
Stress concentration
Superalloys
Turbine blades
Wear
Title RA-based fretting fatigue life prediction method of Ni-based single crystal superalloys
URI https://dx.doi.org/10.1016/j.triboint.2019.01.036
https://www.proquest.com/docview/2211924677
Volume 134
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