Incorporation of residual stresses into the SINTAP defect assessment procedure
Residual stresses are an important consideration in the structural integrity assessment of welded joints and reliable predictions of structural integrity therefore require that the residual stress distribution is adequately accounted for. However, distributions are dependent on the weld geometry and...
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Published in | Engineering fracture mechanics Vol. 67; no. 6; pp. 573 - 611 |
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Main Authors | , , , |
Format | Journal Article |
Language | English |
Published |
Elsevier Ltd
01.12.2000
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Subjects | |
Online Access | Get full text |
ISSN | 0013-7944 1873-7315 |
DOI | 10.1016/S0013-7944(00)00075-8 |
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Abstract | Residual stresses are an important consideration in the structural integrity assessment of welded joints and reliable predictions of structural integrity therefore require that the residual stress distribution is adequately accounted for. However, distributions are dependent on the weld geometry and, in the absence of comprehensive information for welded joints, it is usually necessary to make conservative assumptions. This can result in unrealistic predictions, and consequently, further information on the nature and behaviour of residual stress distributions is required to enable the provision of improved guidance on this subject.
The further development of the BS 7910 and R6 procedures for the assessment of residual stress effects was a principal task in the EC funded project named structural integrity assessment procedures for European industry, SINTAP, and an extensive investigation of this subject was performed. It entailed an extensive literature review of distributions in the principal weld geometries (including plate butt, pipe butt, pipe to plate, T-butt and tubular welded joints), experimental and numerical investigations and the development and validation of procedures. |
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AbstractList | Residual stresses are an important consideration in the structural integrity assessment of welded joints and reliable predictions of structural integrity therefore require that the residual stress distribution is adequately accounted for. However, distributions are dependent on the weld geometry and, in the absence of comprehensive information for welded joints, it is usually necessary to make conservative assumptions. This can result in unrealisitic predictions, and consequently, further information on the nature and behavior of residual stress distributions is required to enable the provision of improved guidance on this subject. The further development of the BS 7910 and R6 procedures for the assessement of residual stress effects was a principal task in the EC funded project named structural integrity assessment procedures for European industry, SINTAP, and an extensive investigation of this subject was performed. It entailed an extensive literature review of distributions in the principal weld geometries (including plate butt, pipe butt, pipe to plate, T-butt and tubular welded joints), experimental and numerical investigations and the development and validation of procedures. Materials: steel. Residual stresses are an important consideration in the structural integrity assessment of welded joints and reliable predictions of structural integrity therefore require that the residual stress distribution is adequately accounted for. However, distributions are dependent on the weld geometry and, in the absence of comprehensive information for welded joints, it is usually necessary to make conservative assumptions. This can result in unrealistic predictions, and consequently, further information on the nature and behaviour of residual stress distributions is required to enable the provision of improved guidance on this subject. The further development of the BS 7910 and R6 procedures for the assessment of residual stress effects was a principal task in the EC funded project named structural integrity assessment procedures for European industry, SINTAP, and an extensive investigation of this subject was performed. It entailed an extensive literature review of distributions in the principal weld geometries (including plate butt, pipe butt, pipe to plate, T-butt and tubular welded joints), experimental and numerical investigations and the development and validation of procedures. |
Author | Barthelemy, J.-Y Ainsworth, R.A Stacey, A Leggatt, R.H |
Author_xml | – sequence: 1 givenname: A surname: Stacey fullname: Stacey, A email: alex.stacey@hse.gsi.gov.uk organization: Offshore Division, Health & Safety Executive, London, UK – sequence: 2 givenname: J.-Y surname: Barthelemy fullname: Barthelemy, J.-Y organization: Institut de Soudure, Ennery, France – sequence: 3 givenname: R.H surname: Leggatt fullname: Leggatt, R.H organization: The Welding Institute, Abington, Cambridge, UK – sequence: 4 givenname: R.A surname: Ainsworth fullname: Ainsworth, R.A email: bob.ainsworth@british-energy.com organization: British Energy Generation Ltd., Structural Integrity Branch, Bornett Way, Barnwood, Gloucestershire GL4 3RS, UK |
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Keywords | Welded joints Stress intensity factors Residual stresses Defect assessment |
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References | Zhou RJ, Pense AW, Basehore ML, Lyons DH. A study of residual stress in pressure vessel steels. Welding Res Council Bull 1985;302 Holden T, Powell B, MacEwen S, Lazor R. Axial strains at a girth weld in a 914 mm linepipe. Second International Symposium on Non-Destructive Characterisation of Materials. 1986. p. 625–31 Ainsworth (BIB45) 1986; 24 Smith SD. Comparison of the PD6493:1991 rho Guidance on methods for assessing the acceptability of flaws in fusion welded structures. London: British Standards Institution; 1991. BS PD6493:1991 Ueda, Fukuda, Nishimura, Hideaki, Chiba, Fukuda (BIB12) 1983; 12 Tada H, Paris PC, Irwin GR. The stress analysis of cracks handbook. 2nd ed. Hellertown, Pennsylvania: Del Research Corporation; 1985 Leggatt RH, Sanderson RM. Stress intensity due to residual stresses. TWI report SINTAP/TWI/4-6 88269/46/99, 1999 UEG Tubular joints Group. Newsletter Supplement 12, 1989. Appendix A, p. 24–35 Finch, Burdekin (BIB28) 1992; 41 Porter Goff RFD, Free JA, Tsiagbe W. Residual stresses in Y-nodes and PWHT joints. Health and Safety Executive report OTH 89 315. London: Her Majesty's Stationery Office; 1990 Mok, Pick (BIB24) 1990; 204 Assessment of the integrity of structures containing defects. Barnwood, Gloucester: British Energy Generation Ltd; 1999. R/H/R6 – Revision 3 Lidbury (BIB35) 1984; 17 Ritchie D, Leggatt RH. The measurement of the distortion of residual stresses through the thickness of a welded joint. Strain 1987;61–70 Leggatt RH. Recommendations for revised surface residual stress profiles. The Welding Institute report SINTAP/TWI/4-3, 1998 Newman JC, Raju IS. Analysis of surface cracks in finite plates under tension or bending loads. NASA Technical Paper 1578, 1979 Payne J, Porter Goff RFD. Experimental residual stress distributions in welded tubular T-nodes. Paper C134/86. Proceedings of Fatigue and Crack Growth in Offshore Structures conference, Institution of Mechanical Engineers, 1986. p. 109–16 Leggatt RH. Residual stresses at repair welds without PWHT. TWI seminar on repair welding without post weld heat treatment- problems and solutions. London: Institute of Materials; 1993 France CC, Sharples JK, Wignall C. Experimental programme to assess the influence of residual stresses on fracture behaviour- summary report. AEA Technology report AEAT-4236, 1998 Bate SK, Green D, Buttle K. Review of residual stress distributions for the defect assessment of offshore structures. AEA Technology report, 1995 Ueda Y, Nakacho K. Distributions of welding residual stress in various joints in thick plates. Trans JWRI 1986;15(1) Instruction Manual, Version 231. Framasoft and CSI, 1991 Holden TM, Root JH, Holt RA, Roy G. Neutron diffraction measurements of the residual strain state of a tubular T-joint. Proceedings of the 7th International Conference on Offshore Mechanics and Arctic Engineering ASME 1988:127–31 Scaramangas A, Porter Goff RFD. Residual stresses in cylinder girth butt welds. Paper OTC 5024. 17th Offshore Technology Conference, May 1985. p. 25–30 Barthelemy JY. Compendium of residual stress profiles. Insitut de Soudure, 1998 Morgan H, Gardner L. The influence of post weld heat treatment on the fatigue performance of T-butt welded joints tested at low stress levels, vol. 1. Health and Safety Executive report OTN 92 161, 1991 Recommended practice for fitness-for-service, Issue 12. 1999. API 579 (special release) Sanderson DJ. Recommendations for revised compendium of residual stress profiles for R6. AEA Technology report AEA-TSD-0554, 1996 Allen AJ, Hutchings MT, Rainey V. Measurement of through-thickness residual stress in offshore steels using the neutron diffraction technique. AEA Technology report AERE R 12178, 1986 Fidler (BIB16) 1983; 14 Porter Goff RFD, Free JA, Tsiagbe W. Residual stresses in welded tubular nodes. In: Dover WD, Glinka G, editors. Fatigue of Offshore Structures. EMAS, 1988. p. 285–95 Leggatt RH. Measurement of residual stresses in complex welded components. Report 5585/12A/91. The Welding Institute, 1991 Bryan RH, Merkle JG, Iskander SK, Whitman GD, Holz PP. Test of a thick vessel with a flaw in a residual stress field. Proceedings of ASME Pressure Vessels and Piping conference, 1979 Leggatt RH. Residual stress measurements at repair welds in pressure vessel steels in the as-welded condition. The Welding Institute report 315/1986, 1986 Barthelemy JY. Post weld heat treatment of a pipeline butt weld. Insitut de Soudure, 1998 Al Laham S. Stress intensity factor and limit load handbook. Nuclear Electric Ltd. report EPD/GEN/REP/0316/98, Issue 2, 1998 Guide on methods for assessing the acceptability of flaws in fusion welded structures. London: British Standards Institution; 1999. BS 7910:1999 factor with FEA results. TWI report SINTAP/TWI/1-2, 1997 Unfired fusion welded pressure vessels. London: British Standards Institution; 1988. BS 5500:1988 Mitchell D. R6 validation exercise – through thickness residual stress measurements on an experimental test vessel rig. CEGB report RD/B/6088/R88, 1988 Bonner N, Smith D. Measurement of residual stresses in a thick section steel weld. Second International Conference on Engineering Assessment, Glasgow, 1994 Leggatt RH. Computer modelling of transverse residual stresses in repair welds. IIW document X-1176-88, 1988 Stout RD. Postweld heat treatment of pressure vessel steels. Welding Res Council Bull 1985;302 R6-CODE. Barnwood, Gloucester: British Energy Generation Ltd; 1999 Leggatt RH. Residual stresses at girth welds in pipes. Welding in energy-related projects, Welding Institute of Canada. New York: Pergamon Press; 1984. p. 429–40 Stacey (BIB7) 1996 Leggatt RH. Residual stresses at circumferential welds in pipes. The Welding Inst Res Bull 1982;181–8 10.1016/S0013-7944(00)00075-8_BIB41 10.1016/S0013-7944(00)00075-8_BIB40 10.1016/S0013-7944(00)00075-8_BIB23 10.1016/S0013-7944(00)00075-8_BIB22 10.1016/S0013-7944(00)00075-8_BIB44 10.1016/S0013-7944(00)00075-8_BIB21 10.1016/S0013-7944(00)00075-8_BIB43 10.1016/S0013-7944(00)00075-8_BIB20 10.1016/S0013-7944(00)00075-8_BIB42 10.1016/S0013-7944(00)00075-8_BIB38 10.1016/S0013-7944(00)00075-8_BIB15 10.1016/S0013-7944(00)00075-8_BIB37 10.1016/S0013-7944(00)00075-8_BIB14 Finch (10.1016/S0013-7944(00)00075-8_BIB28) 1992; 41 10.1016/S0013-7944(00)00075-8_BIB36 10.1016/S0013-7944(00)00075-8_BIB13 10.1016/S0013-7944(00)00075-8_BIB19 Lidbury (10.1016/S0013-7944(00)00075-8_BIB35) 1984; 17 Ainsworth (10.1016/S0013-7944(00)00075-8_BIB45) 1986; 24 10.1016/S0013-7944(00)00075-8_BIB18 10.1016/S0013-7944(00)00075-8_BIB17 10.1016/S0013-7944(00)00075-8_BIB39 10.1016/S0013-7944(00)00075-8_BIB30 Stacey (10.1016/S0013-7944(00)00075-8_BIB7) 1996 10.1016/S0013-7944(00)00075-8_BIB6 10.1016/S0013-7944(00)00075-8_BIB34 10.1016/S0013-7944(00)00075-8_BIB11 10.1016/S0013-7944(00)00075-8_BIB33 10.1016/S0013-7944(00)00075-8_BIB8 10.1016/S0013-7944(00)00075-8_BIB10 10.1016/S0013-7944(00)00075-8_BIB32 10.1016/S0013-7944(00)00075-8_BIB9 10.1016/S0013-7944(00)00075-8_BIB31 10.1016/S0013-7944(00)00075-8_BIB2 10.1016/S0013-7944(00)00075-8_BIB3 10.1016/S0013-7944(00)00075-8_BIB4 10.1016/S0013-7944(00)00075-8_BIB5 Mok (10.1016/S0013-7944(00)00075-8_BIB24) 1990; 204 10.1016/S0013-7944(00)00075-8_BIB1 Fidler (10.1016/S0013-7944(00)00075-8_BIB16) 1983; 14 10.1016/S0013-7944(00)00075-8_BIB27 10.1016/S0013-7944(00)00075-8_BIB26 10.1016/S0013-7944(00)00075-8_BIB25 10.1016/S0013-7944(00)00075-8_BIB47 10.1016/S0013-7944(00)00075-8_BIB46 Ueda (10.1016/S0013-7944(00)00075-8_BIB12) 1983; 12 10.1016/S0013-7944(00)00075-8_BIB29 |
References_xml | – reference: , Instruction Manual, Version 231. Framasoft and CSI, 1991 – reference: Unfired fusion welded pressure vessels. London: British Standards Institution; 1988. BS 5500:1988 – reference: Bate SK, Green D, Buttle K. Review of residual stress distributions for the defect assessment of offshore structures. AEA Technology report, 1995 – reference: Leggatt RH. Residual stresses at girth welds in pipes. Welding in energy-related projects, Welding Institute of Canada. New York: Pergamon Press; 1984. p. 429–40 – reference: Leggatt RH. Recommendations for revised surface residual stress profiles. The Welding Institute report SINTAP/TWI/4-3, 1998 – reference: Ueda Y, Nakacho K. Distributions of welding residual stress in various joints in thick plates. Trans JWRI 1986;15(1) – reference: Holden TM, Root JH, Holt RA, Roy G. Neutron diffraction measurements of the residual strain state of a tubular T-joint. Proceedings of the 7th International Conference on Offshore Mechanics and Arctic Engineering ASME 1988:127–31 – volume: 17 start-page: 197 year: 1984 end-page: 328 ident: BIB35 article-title: The significance of residual stresses in relation to the integrity of LWR pressure vessels publication-title: Int J Pressure Vessels Piping – reference: Guide on methods for assessing the acceptability of flaws in fusion welded structures. London: British Standards Institution; 1999. BS 7910:1999 – reference: Mitchell D. R6 validation exercise – through thickness residual stress measurements on an experimental test vessel rig. CEGB report RD/B/6088/R88, 1988 – reference: Zhou RJ, Pense AW, Basehore ML, Lyons DH. A study of residual stress in pressure vessel steels. Welding Res Council Bull 1985;302 – reference: Sanderson DJ. Recommendations for revised compendium of residual stress profiles for R6. AEA Technology report AEA-TSD-0554, 1996 – reference: Scaramangas A, Porter Goff RFD. Residual stresses in cylinder girth butt welds. Paper OTC 5024. 17th Offshore Technology Conference, May 1985. p. 25–30 – volume: 24 start-page: 65 year: 1986 end-page: 76 ident: BIB45 article-title: The treatment of thermal and residual stresses in fracture assessments publication-title: Engng Fract Mech – reference: Leggatt RH. Residual stresses at repair welds without PWHT. TWI seminar on repair welding without post weld heat treatment- problems and solutions. London: Institute of Materials; 1993 – volume: 204 start-page: 127 year: 1990 end-page: 134 ident: BIB24 article-title: Finite element study of residual stresses in a plate T-joint fatigue specimen publication-title: Proc Inst Mech Engrs – volume: 12 start-page: 117 year: 1983 end-page: 126 ident: BIB12 article-title: Three-dimensional cold bending and welding residual stresses in penstock of 80 kgf/mm publication-title: Trans JWRI – reference: Leggatt RH. Residual stress measurements at repair welds in pressure vessel steels in the as-welded condition. The Welding Institute report 315/1986, 1986 – reference: Leggatt RH. Measurement of residual stresses in complex welded components. Report 5585/12A/91. The Welding Institute, 1991 – reference: Smith SD. Comparison of the PD6493:1991 rho ( – reference: Allen AJ, Hutchings MT, Rainey V. Measurement of through-thickness residual stress in offshore steels using the neutron diffraction technique. AEA Technology report AERE R 12178, 1986 – reference: Guidance on methods for assessing the acceptability of flaws in fusion welded structures. London: British Standards Institution; 1991. BS PD6493:1991 – reference: Tada H, Paris PC, Irwin GR. The stress analysis of cracks handbook. 2nd ed. Hellertown, Pennsylvania: Del Research Corporation; 1985 – reference: Porter Goff RFD, Free JA, Tsiagbe W. Residual stresses in Y-nodes and PWHT joints. Health and Safety Executive report OTH 89 315. London: Her Majesty's Stationery Office; 1990 – reference: Leggatt RH. Computer modelling of transverse residual stresses in repair welds. IIW document X-1176-88, 1988 – reference: Barthelemy JY. Compendium of residual stress profiles. Insitut de Soudure, 1998 – reference: Stout RD. Postweld heat treatment of pressure vessel steels. Welding Res Council Bull 1985;302 – reference: France CC, Sharples JK, Wignall C. Experimental programme to assess the influence of residual stresses on fracture behaviour- summary report. AEA Technology report AEAT-4236, 1998 – reference: ) factor with FEA results. TWI report SINTAP/TWI/1-2, 1997 – reference: Barthelemy JY. Post weld heat treatment of a pipeline butt weld. Insitut de Soudure, 1998 – reference: Bryan RH, Merkle JG, Iskander SK, Whitman GD, Holz PP. Test of a thick vessel with a flaw in a residual stress field. Proceedings of ASME Pressure Vessels and Piping conference, 1979 – volume: 14 start-page: 35 year: 1983 end-page: 62 ident: BIB16 article-title: Residual stresses in a 1/2Cr1/2Mo1/4V-2CrMo pipe weld: Part 1. The as-welded condition publication-title: Int J Pressure Vessels Piping – volume: 41 start-page: 721 year: 1992 end-page: 735 ident: BIB28 article-title: Effects of welding residual stresses on significance of defects in various types of welded joint publication-title: Engng Fract Mech – reference: Morgan H, Gardner L. The influence of post weld heat treatment on the fatigue performance of T-butt welded joints tested at low stress levels, vol. 1. Health and Safety Executive report OTN 92 161, 1991 – reference: Leggatt RH, Sanderson RM. Stress intensity due to residual stresses. TWI report SINTAP/TWI/4-6 88269/46/99, 1999 – reference: Leggatt RH. Residual stresses at circumferential welds in pipes. The Welding Inst Res Bull 1982;181–8 – reference: UEG Tubular joints Group. 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