On the Applicability of Iron-Based Coatings Against Abrasion and Cavitation Erosion Wear
Iron-based coatings are often considered as replacement of hard chromium and WC-Co, as they pose lower health and environmental impact. In many cases, the combination of mechanical and chemical properties of iron-based alloys may be satisfactory and their relatively low cost makes these coatings an...
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Published in | Journal of thermal spray technology Vol. 32; no. 2-3; pp. 473 - 487 |
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Main Authors | , , , , , |
Format | Journal Article |
Language | English |
Published |
New York
Springer US
01.03.2023
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Abstract | Iron-based coatings are often considered as replacement of hard chromium and WC-Co, as they pose lower health and environmental impact. In many cases, the combination of mechanical and chemical properties of iron-based alloys may be satisfactory and their relatively low cost makes these coatings an interesting candidate for many applications. This study is inspired by opportunities to harden the iron-base materials by strain hardening, solid solution strengthening, and precipitation hardening. Already commercially available Fe-based coating materials with precipitates of mixed carbides and borides in the metastable austenitic matrix achieve a high hardness. In this study, the cavitation erosion and abrasion resistance of various Fe-based coatings produced by HVAF and HVOF processes were investigated. Four experimental precipitates containing materials were prepared, and the sprayed coatings were tested for abrasive wear and cavitation erosion. In addition to precipitates, the contributions of martensite and retained austenite phases were investigated by influencing the microstructure through heat treatments, as the ability of these phases to influence ductility and toughness can be crucial to achieve the desired material properties. The properties of experimental and two commercial Fe-based alloys are compared with WC-Co and Cr
3
C
2
-NiCr coatings by property mapping. |
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AbstractList | Iron-based coatings are often considered as replacement of hard chromium and WC-Co, as they pose lower health and environmental impact. In many cases, the combination of mechanical and chemical properties of iron-based alloys may be satisfactory and their relatively low cost makes these coatings an interesting candidate for many applications. This study is inspired by opportunities to harden the iron-base materials by strain hardening, solid solution strengthening, and precipitation hardening. Already commercially available Fe-based coating materials with precipitates of mixed carbides and borides in the metastable austenitic matrix achieve a high hardness. In this study, the cavitation erosion and abrasion resistance of various Fe-based coatings produced by HVAF and HVOF processes were investigated. Four experimental precipitates containing materials were prepared, and the sprayed coatings were tested for abrasive wear and cavitation erosion. In addition to precipitates, the contributions of martensite and retained austenite phases were investigated by influencing the microstructure through heat treatments, as the ability of these phases to influence ductility and toughness can be crucial to achieve the desired material properties. The properties of experimental and two commercial Fe-based alloys are compared with WC-Co and Cr
3
C
2
-NiCr coatings by property mapping. Abstract Iron-based coatings are often considered as replacement of hard chromium and WC-Co, as they pose lower health and environmental impact. In many cases, the combination of mechanical and chemical properties of iron-based alloys may be satisfactory and their relatively low cost makes these coatings an interesting candidate for many applications. This study is inspired by opportunities to harden the iron-base materials by strain hardening, solid solution strengthening, and precipitation hardening. Already commercially available Fe-based coating materials with precipitates of mixed carbides and borides in the metastable austenitic matrix achieve a high hardness. In this study, the cavitation erosion and abrasion resistance of various Fe-based coatings produced by HVAF and HVOF processes were investigated. Four experimental precipitates containing materials were prepared, and the sprayed coatings were tested for abrasive wear and cavitation erosion. In addition to precipitates, the contributions of martensite and retained austenite phases were investigated by influencing the microstructure through heat treatments, as the ability of these phases to influence ductility and toughness can be crucial to achieve the desired material properties. The properties of experimental and two commercial Fe-based alloys are compared with WC-Co and Cr 3 C 2 -NiCr coatings by property mapping. |
Author | Suhonen, Tomi Vuoristo, Petri Laurila, Jussi Varis, Tommi Terho, Sakari Lagerbom, Juha |
Author_xml | – sequence: 1 givenname: Tommi surname: Varis fullname: Varis, Tommi email: tommi.varis@tuni.fi organization: Faculty of Engineering and Natural Sciences, Tampere University – sequence: 2 givenname: Juha surname: Lagerbom fullname: Lagerbom, Juha organization: VTT Technical Research Centre of Finland Ltd – sequence: 3 givenname: Tomi surname: Suhonen fullname: Suhonen, Tomi organization: VTT Technical Research Centre of Finland Ltd – sequence: 4 givenname: Sakari surname: Terho fullname: Terho, Sakari organization: Luvata – sequence: 5 givenname: Jussi surname: Laurila fullname: Laurila, Jussi organization: Faculty of Engineering and Natural Sciences, Tampere University – sequence: 6 givenname: Petri surname: Vuoristo fullname: Vuoristo, Petri organization: Faculty of Engineering and Natural Sciences, Tampere University |
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Cites_doi | 10.1016/j.wear.2014.02.017 10.1016/j.surfcoat.2020.125604 10.1016/j.surfcoat.2015.07.018 10.1016/j.surfcoat.2005.05.042 10.1016/j.wear.2011.12.001 10.1361/10599630523755 10.1016/j.jallcom.2008.07.064 10.1016/j.surfcoat.2014.11.012 10.1007/s11666-014-0192-0 10.1016/j.wear.2022.204375 10.1016/j.msea.2006.05.095 10.1007/s11666-009-9433-z 10.1016/j.surfcoat.2014.04.025 10.1016/j.wear.2017.12.009 10.1016/j.matlet.2006.07.147 10.1088/2053-1591/abd968 10.1007/s11666-013-9928-5 10.1016/j.ijrmhm.2014.09.029 10.1016/j.ijrmhm.2012.03.014 10.1016/B978-0-08-096532-1.00407-6 10.1016/j.surfcoat.2014.03.037 10.1016/j.surfcoat.2021.126953 10.1007/s11666-020-01037-2 10.1016/j.jallcom.2019.153132 10.1016/j.surfcoat.2016.11.088 10.1016/j.triboint.2015.11.036 10.1007/s11666-015-0298-z 10.1007/s11666-010-9556-2 10.1007/s11666-017-0578-x 10.1007/s11661-001-0051-8 10.1016/j.surfcoat.2019.04.067 10.3139/146.101745 10.1016/S0301-679X(98)00079-6 10.3390/coatings4010098 10.31399/asm.cp.itsc2006p1107 10.31399/asm.cp.itsc2015p1013 |
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Keywords | cavitation erosion HVAF iron alloys chrome replacement wear resistant coatings HVOF abrasion |
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Snippet | Iron-based coatings are often considered as replacement of hard chromium and WC-Co, as they pose lower health and environmental impact. In many cases, the... Abstract Iron-based coatings are often considered as replacement of hard chromium and WC-Co, as they pose lower health and environmental impact. In many cases,... |
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SubjectTerms | Analytical Chemistry Characterization and Evaluation of Materials Chemistry and Materials Science Corrosion and Coatings Machines Manufacturing Materials Science Peer Reviewed Processes Surfaces and Interfaces Thin Films Tribology |
Title | On the Applicability of Iron-Based Coatings Against Abrasion and Cavitation Erosion Wear |
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