Simulation of flow field and steel/slag interface in the mold region of a thin slab steel continuous caster with tetra-furcated nozzle
[Display omitted] ► 3-D flow field model of crystallizer system in a thin slab steel continuous caster is presented. ► There are asymmetries between two sides of the flow. ► Increasing casting speed and decreasing submergence depth can increase the instability of liquid surface. ► Higher submergence...
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Published in | Journal of manufacturing processes Vol. 15; no. 3; pp. 307 - 317 |
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Main Authors | , , , , |
Format | Journal Article |
Language | English |
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01.08.2013
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Abstract | [Display omitted]
► 3-D flow field model of crystallizer system in a thin slab steel continuous caster is presented. ► There are asymmetries between two sides of the flow. ► Increasing casting speed and decreasing submergence depth can increase the instability of liquid surface. ► Higher submergence depths give suitable waves and prevent defects.
A three dimensional steady flow field model in the mold region of a thin slab steel continuous caster is presented using real geometrical dimension starting from the inlet port of the nozzle. The results indicate a special flow pattern in the caster while using a tetra-furcated nozzle. The fluid pattern in the mold region is shown to have two large downward and upward recirculation zones with a classic double-roll and two small vortices generated by the upward flow from the upper ports of the submerged entry nozzle. The flow pattern agrees well with the real observation obtained by full scale water model. This study investigates the interface wave behavior and its mechanism that leads to the breakup of the steel/slag interface, and thus the induction of impurities inside the final steel product. It is shown that a maximum wave height occurred because of the fluid contact from the upper ports. A critical casting speed was defined as the casting speed lead to wave instability, mostly associated with emulsification phenomena. |
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AbstractList | A three dimensional steady flow field model in the mold region of a thin slab steel continuous caster is presented using real geometrical dimension starting from the inlet port of the nozzle. The results indicate a special flow pattern in the caster while using a tetra-furcated nozzle. The fluid pattern in the mold region is shown to have two large downward and upward recirculation zones with a classic double-roll and two small vortices generated by the upward flow from the upper ports of the submerged entry nozzle. The flow pattern agrees well with the real observation obtained by full scale water model. This study investigates the interface wave behavior and its mechanism that leads to the breakup of the steel/slag interface, and thus the induction of impurities inside the final steel product. It is shown that a maximum wave height occurred because of the fluid contact from the upper ports. A critical casting speed was defined as the casting speed lead to wave instability, mostly associated with emulsification phenomena. [PUBLICATION ABSTRACT] [Display omitted] ► 3-D flow field model of crystallizer system in a thin slab steel continuous caster is presented. ► There are asymmetries between two sides of the flow. ► Increasing casting speed and decreasing submergence depth can increase the instability of liquid surface. ► Higher submergence depths give suitable waves and prevent defects. A three dimensional steady flow field model in the mold region of a thin slab steel continuous caster is presented using real geometrical dimension starting from the inlet port of the nozzle. The results indicate a special flow pattern in the caster while using a tetra-furcated nozzle. The fluid pattern in the mold region is shown to have two large downward and upward recirculation zones with a classic double-roll and two small vortices generated by the upward flow from the upper ports of the submerged entry nozzle. The flow pattern agrees well with the real observation obtained by full scale water model. This study investigates the interface wave behavior and its mechanism that leads to the breakup of the steel/slag interface, and thus the induction of impurities inside the final steel product. It is shown that a maximum wave height occurred because of the fluid contact from the upper ports. A critical casting speed was defined as the casting speed lead to wave instability, mostly associated with emulsification phenomena. |
Author | Zare, M.H. Meysami, A.H. Mazar Atabaki, M. Hajisafari, M. Mahmoudi, Sh |
Author_xml | – sequence: 1 givenname: M.H. surname: Zare fullname: Zare, M.H. email: mhz_zare@iauyazd.ac.ir, mmazaratabak@smu.edu organization: Department of Mechanical Engineering, Yazd Branch, Islamic Azad University, Yazd, Iran – sequence: 2 givenname: A.H. surname: Meysami fullname: Meysami, A.H. organization: Department of Materials Science and Engineering, Golpayegan University of Technology, Golpayegan, Iran – sequence: 3 givenname: Sh surname: Mahmoudi fullname: Mahmoudi, Sh organization: Department of Material Science Engineering, Iran University of Science and Technology, Tehran, Iran – sequence: 4 givenname: M. surname: Hajisafari fullname: Hajisafari, M. organization: Department of Metallurgy & Material Engineering, Yazd Branch, Islamic Azad University, Yazd, Iran – sequence: 5 givenname: M. surname: Mazar Atabaki fullname: Mazar Atabaki, M. organization: Research Center for Advanced Manufacturing (RCAM), Department of Mechanical Engineering, Southern Methodist University, 3101 Dyer Street, Dallas, TX 75205, USA |
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Cites_doi | 10.2355/isijinternational.51.392 10.2355/isijinternational.34.255 10.1007/BF02915604 10.1007/BF02665205 10.1007/s11661-006-0103-1 10.1007/s11663-998-0056-4 10.1504/PCFD.2004.003782 10.2355/isijinternational.46.670 10.1007/BF02915671 10.2355/isijinternational.41.1262 10.1007/s11663-004-0010-z 10.1017/S002211208200250X 10.1002/srin.199905661 10.1007/BF02656290 |
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► 3-D flow field model of crystallizer system in a thin slab steel continuous caster is presented. ► There are asymmetries between two sides... A three dimensional steady flow field model in the mold region of a thin slab steel continuous caster is presented using real geometrical dimension starting... |
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SubjectTerms | Casting Fluid mechanics Modeling Molds & molding Nozzle geometry Simulation Steel production Steel products Steel/slag interface Studies Tetra-furcated nozzle Thin slab |
Title | Simulation of flow field and steel/slag interface in the mold region of a thin slab steel continuous caster with tetra-furcated nozzle |
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