Simulation of flow field and steel/slag interface in the mold region of a thin slab steel continuous caster with tetra-furcated nozzle

[Display omitted] ► 3-D flow field model of crystallizer system in a thin slab steel continuous caster is presented. ► There are asymmetries between two sides of the flow. ► Increasing casting speed and decreasing submergence depth can increase the instability of liquid surface. ► Higher submergence...

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Published inJournal of manufacturing processes Vol. 15; no. 3; pp. 307 - 317
Main Authors Zare, M.H., Meysami, A.H., Mahmoudi, Sh, Hajisafari, M., Mazar Atabaki, M.
Format Journal Article
LanguageEnglish
Published Dearborn Elsevier Ltd 01.08.2013
SME
Subjects
Casting
Fluid mechanics
Modeling
Molds & molding
Nozzle geometry
Simulation
Steel production
Steel products
Steel/slag interface
Studies
Tetra-furcated nozzle
Thin slab
Thin slab
Tetra-furcated nozzle
Modeling
Steel/slag interface
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Abstract [Display omitted] ► 3-D flow field model of crystallizer system in a thin slab steel continuous caster is presented. ► There are asymmetries between two sides of the flow. ► Increasing casting speed and decreasing submergence depth can increase the instability of liquid surface. ► Higher submergence depths give suitable waves and prevent defects. A three dimensional steady flow field model in the mold region of a thin slab steel continuous caster is presented using real geometrical dimension starting from the inlet port of the nozzle. The results indicate a special flow pattern in the caster while using a tetra-furcated nozzle. The fluid pattern in the mold region is shown to have two large downward and upward recirculation zones with a classic double-roll and two small vortices generated by the upward flow from the upper ports of the submerged entry nozzle. The flow pattern agrees well with the real observation obtained by full scale water model. This study investigates the interface wave behavior and its mechanism that leads to the breakup of the steel/slag interface, and thus the induction of impurities inside the final steel product. It is shown that a maximum wave height occurred because of the fluid contact from the upper ports. A critical casting speed was defined as the casting speed lead to wave instability, mostly associated with emulsification phenomena.
AbstractList A three dimensional steady flow field model in the mold region of a thin slab steel continuous caster is presented using real geometrical dimension starting from the inlet port of the nozzle. The results indicate a special flow pattern in the caster while using a tetra-furcated nozzle. The fluid pattern in the mold region is shown to have two large downward and upward recirculation zones with a classic double-roll and two small vortices generated by the upward flow from the upper ports of the submerged entry nozzle. The flow pattern agrees well with the real observation obtained by full scale water model. This study investigates the interface wave behavior and its mechanism that leads to the breakup of the steel/slag interface, and thus the induction of impurities inside the final steel product. It is shown that a maximum wave height occurred because of the fluid contact from the upper ports. A critical casting speed was defined as the casting speed lead to wave instability, mostly associated with emulsification phenomena. [PUBLICATION ABSTRACT]
[Display omitted] ► 3-D flow field model of crystallizer system in a thin slab steel continuous caster is presented. ► There are asymmetries between two sides of the flow. ► Increasing casting speed and decreasing submergence depth can increase the instability of liquid surface. ► Higher submergence depths give suitable waves and prevent defects. A three dimensional steady flow field model in the mold region of a thin slab steel continuous caster is presented using real geometrical dimension starting from the inlet port of the nozzle. The results indicate a special flow pattern in the caster while using a tetra-furcated nozzle. The fluid pattern in the mold region is shown to have two large downward and upward recirculation zones with a classic double-roll and two small vortices generated by the upward flow from the upper ports of the submerged entry nozzle. The flow pattern agrees well with the real observation obtained by full scale water model. This study investigates the interface wave behavior and its mechanism that leads to the breakup of the steel/slag interface, and thus the induction of impurities inside the final steel product. It is shown that a maximum wave height occurred because of the fluid contact from the upper ports. A critical casting speed was defined as the casting speed lead to wave instability, mostly associated with emulsification phenomena.
Author Zare, M.H.
Meysami, A.H.
Mazar Atabaki, M.
Hajisafari, M.
Mahmoudi, Sh
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crossref_primary_10_1007_s11663_023_02931_0
crossref_primary_10_1051_metal_2020044
crossref_primary_10_1016_j_jmapro_2014_11_001
Cites_doi 10.2355/isijinternational.51.392
10.2355/isijinternational.34.255
10.1007/BF02915604
10.1007/BF02665205
10.1007/s11661-006-0103-1
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10.1504/PCFD.2004.003782
10.2355/isijinternational.46.670
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10.1007/s11663-004-0010-z
10.1017/S002211208200250X
10.1002/srin.199905661
10.1007/BF02656290
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Keywords Thin slab
Tetra-furcated nozzle
Modeling
Steel/slag interface
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Snippet [Display omitted] ► 3-D flow field model of crystallizer system in a thin slab steel continuous caster is presented. ► There are asymmetries between two sides...
A three dimensional steady flow field model in the mold region of a thin slab steel continuous caster is presented using real geometrical dimension starting...
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elsevier
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StartPage 307
SubjectTerms Casting
Fluid mechanics
Modeling
Molds & molding
Nozzle geometry
Simulation
Steel production
Steel products
Steel/slag interface
Studies
Tetra-furcated nozzle
Thin slab
Title Simulation of flow field and steel/slag interface in the mold region of a thin slab steel continuous caster with tetra-furcated nozzle
URI https://dx.doi.org/10.1016/j.jmapro.2012.12.004
https://www.proquest.com/docview/1366667573
Volume 15
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