Interlayer adhesion and strength of structures in Contour Crafting - Effects of aggregate size, extrusion rate, and layer thickness
Contour Crafting (CC) is a method that builds coherent concrete structures in a layer-by-layer fabrication fashion. During fabrication, layers must be bonded together to make a homogenous structure, as there is no vibration or external force during layer deposition. This research investigates the st...
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Published in | Automation in construction Vol. 81; pp. 112 - 121 |
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Main Authors | , |
Format | Journal Article |
Language | English |
Published |
Amsterdam
Elsevier B.V
01.09.2017
Elsevier BV |
Subjects | |
Online Access | Get full text |
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Abstract | Contour Crafting (CC) is a method that builds coherent concrete structures in a layer-by-layer fabrication fashion. During fabrication, layers must be bonded together to make a homogenous structure, as there is no vibration or external force during layer deposition. This research investigates the structural integrity of Contour Crafted structures using experimental approaches to analyze the bond strength between layers. Initially, a concrete mixture which the compressive and tensile strength is significantly improved through modifying the aggregate size and aggregate to cement ratio is developed. The mixture is compatible with an existing extrusion system and it is tested to quantify the strength at interface for different extrusion rate and layer thickness. The results show that an improvement of up to 16% at interface is achievable for different fabrication conditions.
•The structural integrity of Contour Crafted structures is investigated.•A concrete mixture which is compatible with the existing extrusion system is proposed.•Effects of the aggregate size on early strength development of the mixture are studied.•The impacts of fabrication parameters on the interface bond strength are analyzed. |
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AbstractList | Contour Crafting (CC) is a method that builds coherent concrete structures in a layer-by-layer fabrication fashion. During fabrication, layers must be bonded together to make a homogenous structure, as there is no vibration or external force during layer deposition. This research investigates the structural integrity of Contour Crafted structures using experimental approaches to analyze the bond strength between layers. Initially, a concrete mixture which the compressive and tensile strength is significantly improved through modifying the aggregate size and aggregate to cement ratio is developed. The mixture is compatible with an existing extrusion system and it is tested to quantify the strength at interface for different extrusion rate and layer thickness. The results show that an improvement of up to 16% at interface is achievable for different fabrication conditions.
•The structural integrity of Contour Crafted structures is investigated.•A concrete mixture which is compatible with the existing extrusion system is proposed.•Effects of the aggregate size on early strength development of the mixture are studied.•The impacts of fabrication parameters on the interface bond strength are analyzed. Contour Crafting (CC) is a method that builds coherent concrete structures in a layer-by-layer fabrication fashion. During fabrication, layers must be bonded together to make a homogenous structure, as there is no vibration or external force during layer deposition. This research investigates the structural integrity of Contour Crafted structures using experimental approaches to analyze the bond strength between layers. Initially, a concrete mixture which the compressive and tensile strength is significantly improved through modifying the aggregate size and aggregate to cement ratio is developed. The mixture is compatible with an existing extrusion system and it is tested to quantify the strength at interface for different extrusion rate and layer thickness. The results show that an improvement of up to 16% at interface is achievable for different fabrication conditions. |
Author | Zareiyan, Babak Khoshnevis, Behrokh |
Author_xml | – sequence: 1 givenname: Babak orcidid: 0000-0001-7971-7239 surname: Zareiyan fullname: Zareiyan, Babak email: Zareiyan@USC.edu organization: Sonny Astani Department of Civil and Environmental Engineering, University of Southern California, Kaprielian Hall, 3620 S Vermont Ave #210, Los Angeles, CA 90089, United States – sequence: 2 givenname: Behrokh surname: Khoshnevis fullname: Khoshnevis, Behrokh organization: Daniel J. Epstein Department of Industrial and Systems Engineering, University of Southern California, United States |
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Snippet | Contour Crafting (CC) is a method that builds coherent concrete structures in a layer-by-layer fabrication fashion. During fabrication, layers must be bonded... |
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SubjectTerms | Adhesive bonding Adhesive strength Bond strength Bonding strength Compressive strength Concrete Concrete construction Concrete structures Contour Crafting (CC) Contours Extrusion Extrusion rate Interlayer adhesion Interlayers Shape Structural integrity Tensile strength Thickness |
Title | Interlayer adhesion and strength of structures in Contour Crafting - Effects of aggregate size, extrusion rate, and layer thickness |
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