Tunable mirolens array with a large fill-factor: Self-assembly fabrication and electrodrodynamic actuation

•A high-density (fill-factor 98%) tunable microlens array was constructed.•Diverse substrates (rigid/flexible), without strict geometrical limit, were used.•Sag heights were controlled by pulling velocity and template at room temperature.•TMLA with electrodynamic force showed a four-fold varifocal c...

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Published inSensors and actuators. A. Physical. Vol. 240; pp. 85 - 91
Main Authors Li, Rui, Wang, Lanlan, Liu, Hongzhong, Jiang, Weitao, Shi, Yongsheng, Yin, Lei, Zhu, Yongkai
Format Journal Article
LanguageEnglish
Published Elsevier B.V 01.04.2016
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Abstract •A high-density (fill-factor 98%) tunable microlens array was constructed.•Diverse substrates (rigid/flexible), without strict geometrical limit, were used.•Sag heights were controlled by pulling velocity and template at room temperature.•TMLA with electrodynamic force showed a four-fold varifocal capability in 50ms. Because a tunable microlens can focus the incident light and shift the focal point, a tunable microlens array (TMLA) with a large fill-factor was fabricated by a self-assembly method. Interestingly, each microcavity was filled completely with a liquid droplet, forming a hemispherical profile by capillary forces. The TMLA had a large fill-factor of up to 98% and various sag heights. Moreover, when a gated square-wave voltage was applied, the focal length of TMLA could be tuned from the initial 540μm to 140μm by electrohydrodynamic force simultaneously; both of the rise and decay time were within 50ms. These results indicate that this novel method can construct TMLA with a large fill-factor, thus providing a new perspective towards portability, miniaturization, and low-cost applications.
AbstractList Because a tunable microlens can focus the incident light and shift the focal point, a tunable microlens array (TMLA) with a large fill-factor was fabricated by a self-assembly method. Interestingly, each microcavity was filled completely with a liquid droplet, forming a hemispherical profile by capillary forces. The TMLA had a large fill-factor of up to 98% and various sag heights. Moreover, when a gated square-wave voltage was applied, the focal length of TMLA could be tuned from the initial 540 mu m to 140 mu m by electrohydrodynamic force simultaneously; both of the rise and decay time were within 50 ms. These results indicate that this novel method can construct TMLA with a large fill-factor, thus providing a new perspective towards portability, miniaturization, and low-cost applications.
•A high-density (fill-factor 98%) tunable microlens array was constructed.•Diverse substrates (rigid/flexible), without strict geometrical limit, were used.•Sag heights were controlled by pulling velocity and template at room temperature.•TMLA with electrodynamic force showed a four-fold varifocal capability in 50ms. Because a tunable microlens can focus the incident light and shift the focal point, a tunable microlens array (TMLA) with a large fill-factor was fabricated by a self-assembly method. Interestingly, each microcavity was filled completely with a liquid droplet, forming a hemispherical profile by capillary forces. The TMLA had a large fill-factor of up to 98% and various sag heights. Moreover, when a gated square-wave voltage was applied, the focal length of TMLA could be tuned from the initial 540μm to 140μm by electrohydrodynamic force simultaneously; both of the rise and decay time were within 50ms. These results indicate that this novel method can construct TMLA with a large fill-factor, thus providing a new perspective towards portability, miniaturization, and low-cost applications.
Author Zhu, Yongkai
Wang, Lanlan
Liu, Hongzhong
Li, Rui
Yin, Lei
Jiang, Weitao
Shi, Yongsheng
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Keywords Tunable microlens array
Electrohydrodynamic
Microcavity array
Self-assembly
Sag heights
Varifocal ability
Language English
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Snippet •A high-density (fill-factor 98%) tunable microlens array was constructed.•Diverse substrates (rigid/flexible), without strict geometrical limit, were...
Because a tunable microlens can focus the incident light and shift the focal point, a tunable microlens array (TMLA) with a large fill-factor was fabricated by...
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SubjectTerms Actuation
Arrays
Decay
Droplets
Electric potential
Electrohydrodynamic
Microcavities
Microcavity array
Miniaturization
Sag heights
Self assembly
Tunable microlens array
Varifocal ability
Title Tunable mirolens array with a large fill-factor: Self-assembly fabrication and electrodrodynamic actuation
URI https://dx.doi.org/10.1016/j.sna.2016.01.009
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