Dropwise condensation: From fundamentals of wetting, nucleation, and droplet mobility to performance improvement by advanced functional surfaces

As a ubiquitous vapor-liquid phase-change process, dropwise condensation has attracted tremendous research attention owing to its remarkable efficiency of energy transfer and transformative industrial potential. In recent years, advanced functional surfaces, profiting from great progress in modifyin...

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Published inAdvances in colloid and interface science Vol. 295; p. 102503
Main Authors Zheng, Shao-Fei, Gross, Ulrich, Wang, Xiao-Dong
Format Journal Article
LanguageEnglish
Published Elsevier B.V 01.09.2021
Subjects
Advanced functional surfaces
Dropwise condensation
Fundamentals
Micro/nanoscale features
Performance improvement
Practical application
Practical application
Micro/nanoscale features
Advanced functional surfaces
Dropwise condensation
Performance improvement
Fundamentals
Online AccessGet full text
ISSN0001-8686
1873-3727
1873-3727
DOI10.1016/j.cis.2021.102503

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Abstract As a ubiquitous vapor-liquid phase-change process, dropwise condensation has attracted tremendous research attention owing to its remarkable efficiency of energy transfer and transformative industrial potential. In recent years, advanced functional surfaces, profiting from great progress in modifying micro/nanoscale features and surface chemistry on surfaces, have led to exciting advances in both heat transfer enhancement and fundamental understanding of dropwise condensation. In this review, we discuss the development of some key components for achieving performance improvement of dropwise condensation, including surface wettability, nucleation, droplet mobility, and growth, and discuss how they can be elaborately controlled as desired using surface design. We also present an overview of dropwise condensation heat transfer enhancement on advanced functional surfaces along with the underlying mechanisms, such as jumping condensation on nanostructured superhydrophobic surfaces, and new condensation characteristics (e.g., Laplace pressure-driven droplet motion, hierarchical condensation, and sucking flow condensation) on hierarchically structured surfaces. Finally, the durability, cost, and scalability of specific functional surfaces are focused on for future industrial applications. The existing challenges, alternative strategies, as well as future perspectives, are essential in the fundamental and applied aspects for the practical implementation of dropwise condensation. [Display omitted] •Progress of dropwise condensation (DWC) on advanced functional surfaces.•Key components for the performance enhancement of dropwise condensation.•Overview of fundamental understanding and heat transfer enhancement.•Challenges and future prospects in the practical application of dropwise condensation.
AbstractList As a ubiquitous vapor-liquid phase-change process, dropwise condensation has attracted tremendous research attention owing to its remarkable efficiency of energy transfer and transformative industrial potential. In recent years, advanced functional surfaces, profiting from great progress in modifying micro/nanoscale features and surface chemistry on surfaces, have led to exciting advances in both heat transfer enhancement and fundamental understanding of dropwise condensation. In this review, we discuss the development of some key components for achieving performance improvement of dropwise condensation, including surface wettability, nucleation, droplet mobility, and growth, and discuss how they can be elaborately controlled as desired using surface design. We also present an overview of dropwise condensation heat transfer enhancement on advanced functional surfaces along with the underlying mechanisms, such as jumping condensation on nanostructured superhydrophobic surfaces, and new condensation characteristics (e.g., Laplace pressure-driven droplet motion, hierarchical condensation, and sucking flow condensation) on hierarchically structured surfaces. Finally, the durability, cost, and scalability of specific functional surfaces are focused on for future industrial applications. The existing challenges, alternative strategies, as well as future perspectives, are essential in the fundamental and applied aspects for the practical implementation of dropwise condensation. [Display omitted] •Progress of dropwise condensation (DWC) on advanced functional surfaces.•Key components for the performance enhancement of dropwise condensation.•Overview of fundamental understanding and heat transfer enhancement.•Challenges and future prospects in the practical application of dropwise condensation.
As a ubiquitous vapor-liquid phase-change process, dropwise condensation has attracted tremendous research attention owing to its remarkable efficiency of energy transfer and transformative industrial potential. In recent years, advanced functional surfaces, profiting from great progress in modifying micro/nanoscale features and surface chemistry on surfaces, have led to exciting advances in both heat transfer enhancement and fundamental understanding of dropwise condensation. In this review, we discuss the development of some key components for achieving performance improvement of dropwise condensation, including surface wettability, nucleation, droplet mobility, and growth, and discuss how they can be elaborately controlled as desired using surface design. We also present an overview of dropwise condensation heat transfer enhancement on advanced functional surfaces along with the underlying mechanisms, such as jumping condensation on nanostructured superhydrophobic surfaces, and new condensation characteristics (e.g., Laplace pressure-driven droplet motion, hierarchical condensation, and sucking flow condensation) on hierarchically structured surfaces. Finally, the durability, cost, and scalability of specific functional surfaces are focused on for future industrial applications. The existing challenges, alternative strategies, as well as future perspectives, are essential in the fundamental and applied aspects for the practical implementation of dropwise condensation.As a ubiquitous vapor-liquid phase-change process, dropwise condensation has attracted tremendous research attention owing to its remarkable efficiency of energy transfer and transformative industrial potential. In recent years, advanced functional surfaces, profiting from great progress in modifying micro/nanoscale features and surface chemistry on surfaces, have led to exciting advances in both heat transfer enhancement and fundamental understanding of dropwise condensation. In this review, we discuss the development of some key components for achieving performance improvement of dropwise condensation, including surface wettability, nucleation, droplet mobility, and growth, and discuss how they can be elaborately controlled as desired using surface design. We also present an overview of dropwise condensation heat transfer enhancement on advanced functional surfaces along with the underlying mechanisms, such as jumping condensation on nanostructured superhydrophobic surfaces, and new condensation characteristics (e.g., Laplace pressure-driven droplet motion, hierarchical condensation, and sucking flow condensation) on hierarchically structured surfaces. Finally, the durability, cost, and scalability of specific functional surfaces are focused on for future industrial applications. The existing challenges, alternative strategies, as well as future perspectives, are essential in the fundamental and applied aspects for the practical implementation of dropwise condensation.
ArticleNumber 102503
Author Gross, Ulrich
Zheng, Shao-Fei
Wang, Xiao-Dong
Author_xml – sequence: 1
  givenname: Shao-Fei
  surname: Zheng
  fullname: Zheng, Shao-Fei
  organization: State Key Laboratory of Alternate Electrical Power System with Renewable Energy Sources, North China Electric Power University, Beijing 102206, China
– sequence: 2
  givenname: Ulrich
  surname: Gross
  fullname: Gross, Ulrich
  organization: Institute of Thermal Engineering, TU Bergakademie Freiberg, Gustav-Zeuner-Str. 7, Freiberg 09599, Germany
– sequence: 3
  givenname: Xiao-Dong
  surname: Wang
  fullname: Wang, Xiao-Dong
  email: wangxd99@gmail.com
  organization: State Key Laboratory of Alternate Electrical Power System with Renewable Energy Sources, North China Electric Power University, Beijing 102206, China
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Keywords Practical application
Micro/nanoscale features
Advanced functional surfaces
Dropwise condensation
Performance improvement
Fundamentals
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Sharma (10.1016/j.cis.2021.102503_bb0520) 2018; 10
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Kaushik (10.1016/j.cis.2021.102503_bb0005) 1857; 15
Chen (10.1016/j.cis.2021.102503_bb0275) 2011; 21
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Chandekar (10.1016/j.cis.2021.102503_bb0635) 2010; 256
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Xie (10.1016/j.cis.2021.102503_bb0480) 2018; 122
Mishchenko (10.1016/j.cis.2021.102503_bb0265) 2013; 23
Wang (10.1016/j.cis.2021.102503_bb0735) 2018; 28
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Le Fevre (10.1016/j.cis.2021.102503_bb0310) 1966; 2
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Cha (10.1016/j.cis.2021.102503_bb0115) 2016; 1
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Hao (10.1016/j.cis.2021.102503_bb0055) 1825; 12
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Al-Khayat (10.1016/j.cis.2021.102503_bb0670) 2017; 9
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Tian (10.1016/j.cis.2021.102503_bb0525) 2014; 5
Yan (10.1016/j.cis.2021.102503_bb0565) 2020; 14
Preston (10.1016/j.cis.2021.102503_bb0660) 2014; 105
Anand (10.1016/j.cis.2021.102503_bb0490) 2012; 6
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Eimann (10.1016/j.cis.2021.102503_bb0945) 2020; 154
Ensikat (10.1016/j.cis.2021.102503_bb0420) 2011; 2
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Ma (10.1016/j.cis.2021.102503_bb0895) 1728; 51
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Preston (10.1016/j.cis.2021.102503_bb0665) 2015; 15
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Khandekar (10.1016/j.cis.2021.102503_bb0040) 2020
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Adera (10.1016/j.cis.2021.102503_bb0850) 2020; 14
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Cheng (10.1016/j.cis.2021.102503_bb0570) 2021; 405
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Aili (10.1016/j.cis.2021.102503_bb0235) 2017; 139
Yang (10.1016/j.cis.2021.102503_bb0685) 2017; 115
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Liu (10.1016/j.cis.2021.102503_bb0170) 2008; 3
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Miljkovic (10.1016/j.cis.2021.102503_bb0500) 2013; 7
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Cha (10.1016/j.cis.2021.102503_bb0415) 2020; 6
Sheng (10.1016/j.cis.2021.102503_bb0215) 2016; 6
Ma (10.1016/j.cis.2021.102503_bb0470) 2020; 116
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Gao (10.1016/j.cis.2021.102503_bb0165) 2004; 432
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Oh (10.1016/j.cis.2021.102503_bb0875) 2020; 14
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Feng (10.1016/j.cis.2021.102503_bb0555) 2020; 560
Alwazzan (10.1016/j.cis.2021.102503_bb0680) 2017; 112
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Snippet As a ubiquitous vapor-liquid phase-change process, dropwise condensation has attracted tremendous research attention owing to its remarkable efficiency of...
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SubjectTerms Advanced functional surfaces
Dropwise condensation
Fundamentals
Micro/nanoscale features
Performance improvement
Practical application
Title Dropwise condensation: From fundamentals of wetting, nucleation, and droplet mobility to performance improvement by advanced functional surfaces
URI https://dx.doi.org/10.1016/j.cis.2021.102503
https://www.proquest.com/docview/2563426384
Volume 295
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