Enhancement and Prediction of Adhesion Strength of Copper Cold Spray Coatings on Steel Substrates for Nuclear Fuel Repository
Thick copper coatings have been envisioned as corrosion protection barriers for steel containers used in repositories for nuclear waste fuel bundles. Due to its high deposition rate and low oxidation levels, cold spray is considered as an option to produce these coatings as an alternative to traditi...
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| Published in | Journal of thermal spray technology Vol. 25; no. 8; pp. 1577 - 1587 |
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| Main Authors | , , , , , |
| Format | Journal Article |
| Language | English |
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New York
Springer US
01.12.2016
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| Abstract | Thick copper coatings have been envisioned as corrosion protection barriers for steel containers used in repositories for nuclear waste fuel bundles. Due to its high deposition rate and low oxidation levels, cold spray is considered as an option to produce these coatings as an alternative to traditional machining processes to create corrosion protective sleeves. Previous investigations on the deposition of thick cold spray copper coatings using only nitrogen as process gas on carbon steel substrates have continuously resulted in coating delamination. The current work demonstrates the possibility of using an innovative surface preparation process, forced pulsed waterjet, to induce a complex substrate surface morphology that serves as anchoring points for the copper particles to mechanically adhere to the substrate. The results of this work show that, through the use of this surface preparation method, adhesion strength can be drastically increased, and thick copper coatings can be deposited using nitrogen. Through finite element analysis, it was shown that it is likely that the bonding created is purely mechanical, explaining the lack of adhesion when conventional substrate preparation methods are used and why helium is usually required as process gas. |
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| AbstractList | Thick copper coatings have been envisioned as corrosion protection barriers for steel containers used in repositories for nuclear waste fuel bundles. Due to its high deposition rate and low oxidation levels, cold spray is considered as an option to produce these coatings as an alternative to traditional machining processes to create corrosion protective sleeves. Previous investigations on the deposition of thick cold spray copper coatings using only nitrogen as process gas on carbon steel substrates have continuously resulted in coating delamination. The current work demonstrates the possibility of using an innovative surface preparation process, forced pulsed waterjet, to induce a complex substrate surface morphology that serves as anchoring points for the copper particles to mechanically adhere to the substrate. The results of this work show that, through the use of this surface preparation method, adhesion strength can be drastically increased, and thick copper coatings can be deposited using nitrogen. Through finite element analysis, it was shown that it is likely that the bonding created is purely mechanical, explaining the lack of adhesion when conventional substrate preparation methods are used and why helium is usually required as process gas. |
| Author | Tieu, A. Fernández, R. Jodoin, B. Vijay, M. MacDonald, D. Nastić, A. |
| Author_xml | – sequence: 1 givenname: R. surname: Fernández fullname: Fernández, R. email: ruben.fernandez@uottawa.ca organization: Cold Spray Research Laboratory, University of Ottawa – sequence: 2 givenname: D. surname: MacDonald fullname: MacDonald, D. organization: Cold Spray Research Laboratory, University of Ottawa – sequence: 3 givenname: A. surname: Nastić fullname: Nastić, A. organization: Cold Spray Research Laboratory, University of Ottawa – sequence: 4 givenname: B. surname: Jodoin fullname: Jodoin, B. organization: Cold Spray Research Laboratory, University of Ottawa – sequence: 5 givenname: A. surname: Tieu fullname: Tieu, A. organization: VLN Advanced Technologies Inc – sequence: 6 givenname: M. surname: Vijay fullname: Vijay, M. organization: VLN Advanced Technologies Inc |
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| CitedBy_id | crossref_primary_10_1007_s11666_019_00926_5 crossref_primary_10_1016_j_anucene_2020_107835 crossref_primary_10_1007_s11666_022_01439_4 crossref_primary_10_1016_j_ijfatigue_2020_105744 crossref_primary_10_1007_s11666_020_01006_9 crossref_primary_10_1007_s11666_017_0655_1 crossref_primary_10_1007_s11666_017_0602_1 crossref_primary_10_1007_s10853_024_09544_1 crossref_primary_10_3390_coatings12101482 crossref_primary_10_1016_j_surfcoat_2019_03_065 crossref_primary_10_1088_1757_899X_181_1_012028 crossref_primary_10_1007_s11666_023_01536_y crossref_primary_10_1007_s11666_020_01148_w crossref_primary_10_1016_j_surfcoat_2023_130308 crossref_primary_10_1016_j_apsusc_2021_149165 crossref_primary_10_1007_s12666_020_02165_7 crossref_primary_10_1080_08927014_2022_2033736 crossref_primary_10_1016_j_jnucmat_2018_05_014 crossref_primary_10_1063_5_0147698 |
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| Keywords | FEA cold spray mechanical anchoring substrate preparation nuclear waste management adhesion forced pulsed waterjet |
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| Snippet | Thick copper coatings have been envisioned as corrosion protection barriers for steel containers used in repositories for nuclear waste fuel bundles. Due to... |
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| SubjectTerms | Analytical Chemistry Characterization and Evaluation of Materials Chemistry and Materials Science Corrosion and Coatings Machines Manufacturing Materials Science Peer Reviewed Processes Surfaces and Interfaces Thin Films Tribology |
| Title | Enhancement and Prediction of Adhesion Strength of Copper Cold Spray Coatings on Steel Substrates for Nuclear Fuel Repository |
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