Experimental Study on Frictional and Sealing Performances of Packing Rings in an Oil-free Gas Compressor

To enhance the reliability and to extend service life of packing rings, tribological and sealing perfor- mances are investigated based on the experimental results. Friction force, leakage rate and power consumption of three materials of pressure packing seals are measured in a refitted vertical gas...

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Published inShanghai jiao tong da xue xue bao Vol. 14; no. 6; pp. 725 - 731
Main Author 杨学宾 晋欣桥 杜志敏 崔天生 杨绍侃
Format Journal Article
LanguageEnglish
Published Heidelberg Shanghai Jiaotong University Press 01.12.2009
Subjects
Online AccessGet full text
ISSN1007-1172
1995-8188
DOI10.1007/s12204-009-0725-8

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Abstract To enhance the reliability and to extend service life of packing rings, tribological and sealing perfor- mances are investigated based on the experimental results. Friction force, leakage rate and power consumption of three materials of pressure packing seals are measured in a refitted vertical gas compressor. The rings are made of common filled polytetrafiuroethylene (Filled PTFE), PTFE reinforced with 30% mass fraction carbon fiber (30%CF~PTFE), and carbon-carbon composites infiltrated with PTFE (C/C+PTFE), respectively. It is found that packing rings will periodically vibrate with the periodic vibration of pressure packing after the travel direction of motion abruptly turns to the reverse direction. Furthermore, the amplitude of vibration slows down with the increasing crank angle. Approximate value of friction force is available by multiple-point fast Fourier transformation (FFT) employed to process the experimental results by reducing the impact of vibration to a great extent. Of three materials of rings employed in experiments, Filled PTFE presents minimal leakage rate accom- panied with maximum power consumption. And 30%CF+PTFE exhibits minimum friction power and moderate leakage rate. As for C/C+PTFE, its high mechanical and thermal properties are favorable factors to enhance the ability of operating under high pressure and velocity and to improve the wear resistance. Unfortunately, this also leads to a large leakage rate. Comprehensive consideration should be taken into to evaluate the availability, reliability and service life for a type of packing ring under dry running conditions.
AbstractList To enhance the reliability and to extend service life of packing rings, tribological and sealing perfor- mances are investigated based on the experimental results. Friction force, leakage rate and power consumption of three materials of pressure packing seals are measured in a refitted vertical gas compressor. The rings are made of common filled polytetrafiuroethylene (Filled PTFE), PTFE reinforced with 30% mass fraction carbon fiber (30%CF~PTFE), and carbon-carbon composites infiltrated with PTFE (C/C+PTFE), respectively. It is found that packing rings will periodically vibrate with the periodic vibration of pressure packing after the travel direction of motion abruptly turns to the reverse direction. Furthermore, the amplitude of vibration slows down with the increasing crank angle. Approximate value of friction force is available by multiple-point fast Fourier transformation (FFT) employed to process the experimental results by reducing the impact of vibration to a great extent. Of three materials of rings employed in experiments, Filled PTFE presents minimal leakage rate accom- panied with maximum power consumption. And 30%CF+PTFE exhibits minimum friction power and moderate leakage rate. As for C/C+PTFE, its high mechanical and thermal properties are favorable factors to enhance the ability of operating under high pressure and velocity and to improve the wear resistance. Unfortunately, this also leads to a large leakage rate. Comprehensive consideration should be taken into to evaluate the availability, reliability and service life for a type of packing ring under dry running conditions.
To enhance the reliability and to extend service life of packing rings, tribological and sealing performances are investigated based on the experimental results. Friction force, leakage rate and power consumption of three materials of pressure packing seals are measured in a refitted vertical gas compressor. The rings are made of common filled polytetrafluroethylene (Filled PTFE), PTFE reinforced with 30% mass fraction carbon fiber (30%CF+PTFE), and carbon-carbon composites infiltrated with PTFE (C/C+PTFE), respectively. It is found that packing rings will periodically vibrate with the periodic vibration of pressure packing after the travel direction of motion abruptly turns to the reverse direction. Furthermore, the amplitude of vibration slows down with the increasing crank angle. Approximate value of friction force is available by multiple-point fast Fourier transformation (FFT) employed to process the experimental results by reducing the impact of vibration to a great extent. Of three materials of rings employed in experiments, Filled PTFE presents minimal leakage rate accompanied with maximum power consumption. And 30%CF+PTFE exhibits minimum friction power and moderate leakage rate. As for C/C+PTFE, its high mechanical and thermal properties are favorable factors to enhance the ability of operating under high pressure and velocity and to improve the wear resistance. Unfortunately, this also leads to a large leakage rate. Comprehensive consideration should be taken into to evaluate the availability, reliability and service life for a type of packing ring under dry running conditions.
Author 杨学宾 晋欣桥 杜志敏 崔天生 杨绍侃
AuthorAffiliation School of Mechanical Engineering, Shanghai Jiaotong University, Shanghai 200240, China School of Energy and Power Engineering, Xi'an Jiaotong University, Xi'an 710049, China School of Civil Engineering and Architecture, Jiaxing University, Jiaxing 314001, Zhejiang, China
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Cites_doi 10.1016/j.wear.2006.08.026
10.1016/0041-2678(73)90158-9
10.1016/0011-2275(75)90065-X
10.3901/CJME.2004.01.152
10.1016/S1350-4789(05)70872-2
10.1007/s10556-005-0006-9
10.1016/j.apsusc.2005.10.047
10.1016/j.apsusc.2007.05.015
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Snippet To enhance the reliability and to extend service life of packing rings, tribological and sealing perfor- mances are investigated based on the experimental...
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SubjectTerms Architecture
Computer Science
Electrical Engineering
Engineering
Life Sciences
Materials Science
实验
密封包装
性能
摩擦
气压缩机
油环
Title Experimental Study on Frictional and Sealing Performances of Packing Rings in an Oil-free Gas Compressor
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