High sensitivity flexible double square winding eddy current array for surface micro-defects inspection
[Display omitted] •The magnetic field diverges around the excitation winding and covers a large. area. It has the capability to micro-defects inspection in this magnetic field.•The eddy current field with transmitting-receiving-transmitting structure on the specimen is rectangular and uniform.•Novel...
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| Published in | Sensors and actuators. A. Physical. Vol. 309; p. 111844 |
|---|---|
| Main Authors | , , , , , |
| Format | Journal Article |
| Language | English |
| Published |
Lausanne
Elsevier B.V
01.07.2020
Elsevier BV |
| Subjects | |
| Online Access | Get full text |
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| Abstract | [Display omitted]
•The magnetic field diverges around the excitation winding and covers a large. area. It has the capability to micro-defects inspection in this magnetic field.•The eddy current field with transmitting-receiving-transmitting structure on the specimen is rectangular and uniform.•Novel flexible sensor array has a high sensitivity and capability with orientational defects detection.
High sensitivity surface micro-defects nondestructive testing on the complex geometric sample is a critical filed for the scientific and industrial community. This paper proposes a novel flexible eddy current sensing system that incorporates double square winding excitation with a multi detection flexible array for cracks inspection. The new structure consists of two square drive traces located in the separated layers while the pick-up traces are sandwiched between the drive traces. In particular, two excitation coils are in parallel and multi-turns thin spiral rectangular coils are detectors while the whole probe constitutes a transmitting-receiving-transmitting structure. The new structure offers capability and sensitivity for micro defects as well as directional defects inspection. The theoretical derivation based on magnetic circuit principles has been developed for analysis and interpretation of the results. Both numerical simulation and experiments on defects detection with different defect sizes and orientations have been supplemented to validate the reliability and efficiency of the proposed system. |
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| AbstractList | [Display omitted]
•The magnetic field diverges around the excitation winding and covers a large. area. It has the capability to micro-defects inspection in this magnetic field.•The eddy current field with transmitting-receiving-transmitting structure on the specimen is rectangular and uniform.•Novel flexible sensor array has a high sensitivity and capability with orientational defects detection.
High sensitivity surface micro-defects nondestructive testing on the complex geometric sample is a critical filed for the scientific and industrial community. This paper proposes a novel flexible eddy current sensing system that incorporates double square winding excitation with a multi detection flexible array for cracks inspection. The new structure consists of two square drive traces located in the separated layers while the pick-up traces are sandwiched between the drive traces. In particular, two excitation coils are in parallel and multi-turns thin spiral rectangular coils are detectors while the whole probe constitutes a transmitting-receiving-transmitting structure. The new structure offers capability and sensitivity for micro defects as well as directional defects inspection. The theoretical derivation based on magnetic circuit principles has been developed for analysis and interpretation of the results. Both numerical simulation and experiments on defects detection with different defect sizes and orientations have been supplemented to validate the reliability and efficiency of the proposed system. High sensitivity surface micro-defects nondestructive testing on the complex geometric sample is a critical filed for the scientific and industrial community. This paper proposes a novel flexible eddy current sensing system that incorporates double square winding excitation with a multi detection flexible array for cracks inspection. The new structure consists of two square drive traces located in the separated layers while the pick-up traces are sandwiched between the drive traces. In particular, two excitation coils are in parallel and multi-turns thin spiral rectangular coils are detectors while the whole probe constitutes a transmitting-receiving-transmitting structure. The new structure offers capability and sensitivity for micro defects as well as directional defects inspection. The theoretical derivation based on magnetic circuit principles has been developed for analysis and interpretation of the results. Both numerical simulation and experiments on defects detection with different defect sizes and orientations have been supplemented to validate the reliability and efficiency of the proposed system. |
| ArticleNumber | 111844 |
| Author | Chen, Kefan Tian, G.Y. Xie, Lian Gao, Bin Yang, Changrong Ma, Qiuping |
| Author_xml | – sequence: 1 givenname: Qiuping surname: Ma fullname: Ma, Qiuping organization: School of Automation Engineering, University of Electronic Science and Technology of China, China – sequence: 2 givenname: Bin surname: Gao fullname: Gao, Bin email: bin_gao@uestc.edu.cn organization: School of Automation Engineering, University of Electronic Science and Technology of China, China – sequence: 3 givenname: G.Y. surname: Tian fullname: Tian, G.Y. organization: School of Automation Engineering, University of Electronic Science and Technology of China, China – sequence: 4 givenname: Changrong surname: Yang fullname: Yang, Changrong organization: School of Automation Engineering, University of Electronic Science and Technology of China, China – sequence: 5 givenname: Lian surname: Xie fullname: Xie, Lian organization: School of Automation Engineering, University of Electronic Science and Technology of China, China – sequence: 6 givenname: Kefan surname: Chen fullname: Chen, Kefan organization: School of Automation Engineering, University of Electronic Science and Technology of China, China |
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•The magnetic field diverges around the excitation winding and covers a large. area. It has the capability to micro-defects inspection in... High sensitivity surface micro-defects nondestructive testing on the complex geometric sample is a critical filed for the scientific and industrial community.... |
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| SubjectTerms | Arrays Coils (windings) Computer simulation Cracks Defects Eddy currents Electrical equipment Excitation Flaw detection Flexible eddy current array High sensitivity Inspection Magnetic circuits Non-destructive testing Nondestructive testing Sensitivity Simulation Surface micro-cracks inspection Transmission Winding |
| Title | High sensitivity flexible double square winding eddy current array for surface micro-defects inspection |
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