Numerical investigation on solidification in casting using ProCAST

This work deals with elimination of defects in aluminium alloy castings produced by gravity sand casting process. The main intention of the work is to investigate the defectsand improve quality of a gravity sand cast component using Computer Aided CastingSimulation Software. In this study aluminium...

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Published inIOP conference series. Materials Science and Engineering Vol. 561; no. 1; pp. 12049 - 12058
Main Authors Dubey, Shashank, Swain, Smruti Rekha
Format Journal Article
LanguageEnglish
Published Bristol IOP Publishing 01.10.2019
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Abstract This work deals with elimination of defects in aluminium alloy castings produced by gravity sand casting process. The main intention of the work is to investigate the defectsand improve quality of a gravity sand cast component using Computer Aided CastingSimulation Software. In this study aluminium alloy gravity sand casting solidification hasbeen selected as a subject of study. The mould filling process and solidification weresimulated for detection of casting defects and hence optimization of the casting process. Themajor defects in the components are identified to be solidification shrinkage porosity defects.ProCAST simulation software is used for simulating the solidification process of casting andvisualizing outputs showing possible problematic areas or defects which may occur in the castproduct.
AbstractList This work deals with elimination of defects in aluminium alloy castings produced by gravity sand casting process. The main intention of the work is to investigate the defectsand improve quality of a gravity sand cast component using Computer Aided CastingSimulation Software. In this study aluminium alloy gravity sand casting solidification hasbeen selected as a subject of study. The mould filling process and solidification weresimulated for detection of casting defects and hence optimization of the casting process. Themajor defects in the components are identified to be solidification shrinkage porosity defects.ProCAST simulation software is used for simulating the solidification process of casting andvisualizing outputs showing possible problematic areas or defects which may occur in the castproduct.
Author Dubey, Shashank
Swain, Smruti Rekha
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CitedBy_id crossref_primary_10_1007_s40962_024_01312_w
crossref_primary_10_1016_j_matpr_2021_01_734
crossref_primary_10_1007_s12008_025_02257_y
crossref_primary_10_18245_ijaet_1200972
crossref_primary_10_3390_ma17164027
Cites_doi 10.1016/j.jmatprotec.2005.09.025
ContentType Journal Article
Copyright Published under licence by IOP Publishing Ltd
2019. This work is published under http://creativecommons.org/licenses/by/3.0/ (the “License”). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.
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References Vijayaram (MSE_561_1_012049bib5) 2006; 178
Ravi (MSE_561_1_012049bib1) 1999; 45
Brown (MSE_561_1_012049bib3) 2002
Beeley (MSE_561_1_012049bib2) 2001
Malaeb (MSE_561_1_012049bib4) 2004
References_xml – year: 2002
  ident: MSE_561_1_012049bib3
  article-title: The Mould Filling and Solidificationof a Complex Foundry Casting
– volume: 45
  start-page: 65
  year: 1999
  ident: MSE_561_1_012049bib1
  article-title: Computer-Aided Casting Design –Past, Present and Future
  publication-title: IndianFoundry Journal
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  year: 2006
  ident: MSE_561_1_012049bib5
  article-title: Numerical Simulation of Casting Solidification inPermanent Metallic Molds
  publication-title: Journal of Materials Processing Technology
  doi: 10.1016/j.jmatprotec.2005.09.025
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  article-title: Foundry Technology
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Snippet This work deals with elimination of defects in aluminium alloy castings produced by gravity sand casting process. The main intention of the work is to...
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StartPage 12049
SubjectTerms Aluminum base alloys
Casting
Casting alloys
Casting defects
Castings
Gravity sand casting
Optimization
ProCAST
quality
Sand casting
Software
Solidification
solidification shrinkage porosity
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Title Numerical investigation on solidification in casting using ProCAST
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