Stress corrosion crack evaluation of super 13Cr tubing in high-temperature and high-pressure gas wells

• Published in: Engineering failure analysis Vol. 95; pp. 263 - 272
• Main Authors: Zhang, Zhi, Zheng, Yushan, Li, Jing, Liu, Wanying, Liu, Mingqiu, Gao, Wenxiang, Shi, Taihe
• Format: Journal Article
• Language: English
• Published: Elsevier Ltd 01.01.2019
• Subjects: Failure analysis; Failure mechanisms; Stress corrosion cracking; Super 13Cr; Stress corrosion cracking; Failure analysis; Super 13Cr; Failure mechanisms
• ISSN: 1350-6307; 1873-1961
• DOI: 10.1016/j.engfailanal.2018.09.030

Super 13Cr is widely used for oil country tubular goods (OCTG) in wet CO2 environments with small amounts of H2S. This paper presents a case study of super 13Cr tubing that failed due to stress corrosion cracking (SCC). X-ray diffraction (XRD), energy dispersive spectrometry (EDS), scanning electron microscopy (SEM), optical microscopy (OM), and fluorescent magnetic particle inspection were used to investigate the failure mechanism. The results show that the inclusions, metallographic structure, yield strength, and tensile strength of the tubing meet the standard requirements. Furthermore, cracking analysis of the tubing shows that both secondary cracks propagating along grain boundaries and tree root branching were sunlight readable. Finally, failure was attributed to stress corrosion cracking (SCC). We concluded that the mechanism leading to stress corrosion cracking was corrosion product film breaking. •Corrosion environment was analyzed and hazardous element like Cl− and S2O52− were found in it.•Fluorescent magnetic particle inspection, optical microscope and scanning electron microscope identify the microcrack.•Corrosion product film broken leading to stress corrosion cracking was founded.