Study on corrosion cracking and oxidation mechanism of Inconel 718 burner of gasifier pulverized coal

•Thermal fatigue crack propagation was due to the repeated start-up and shutdown of gasifier.•Excessive δ phase weakens the matrix, and facilitates crack initiation and propagation.•The distribution of elements at different depths of the corrosion oxide layer was described.•Superalloys with better o...

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Published inEngineering failure analysis Vol. 111; p. 104504
Main Authors Wei, Yuwei, Zhao, Qinxin, Zhang, Xiaobin, Yang, Lili, Liang, Zhiyuan, Lai, Jiafeng, Zhong, Linzhi, Wang, Xiaolin
Format Journal Article
LanguageEnglish
Published Elsevier Ltd 01.04.2020
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Abstract •Thermal fatigue crack propagation was due to the repeated start-up and shutdown of gasifier.•Excessive δ phase weakens the matrix, and facilitates crack initiation and propagation.•The distribution of elements at different depths of the corrosion oxide layer was described.•Superalloys with better oxidation resistance should be selected. The cracking mechanism of pulverized coal burner head of Inconel 718 gasifier was analyzed by means of macro-morphology examination, metallographic examination, scanning electron microscopy observation (SEM) and EDS analysis. The results show that the micro-cracks in the central hole of the burner intensify under the action of thermal stress, resulting in macro-cracks at the central hole of the burner head and oxidation corrosion layer on the surface during the repeated start-up and shut-down of the gasifier. Thermal fatigue and oxidation are the main causes of central cracking and surface oxidation of burner. Distribution and migration of elements such as Nb, Cr and Al during oxidation were studied.
AbstractList •Thermal fatigue crack propagation was due to the repeated start-up and shutdown of gasifier.•Excessive δ phase weakens the matrix, and facilitates crack initiation and propagation.•The distribution of elements at different depths of the corrosion oxide layer was described.•Superalloys with better oxidation resistance should be selected. The cracking mechanism of pulverized coal burner head of Inconel 718 gasifier was analyzed by means of macro-morphology examination, metallographic examination, scanning electron microscopy observation (SEM) and EDS analysis. The results show that the micro-cracks in the central hole of the burner intensify under the action of thermal stress, resulting in macro-cracks at the central hole of the burner head and oxidation corrosion layer on the surface during the repeated start-up and shut-down of the gasifier. Thermal fatigue and oxidation are the main causes of central cracking and surface oxidation of burner. Distribution and migration of elements such as Nb, Cr and Al during oxidation were studied.
ArticleNumber 104504
Author Zhang, Xiaobin
Wang, Xiaolin
Yang, Lili
Wei, Yuwei
Liang, Zhiyuan
Zhong, Linzhi
Zhao, Qinxin
Lai, Jiafeng
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  givenname: Qinxin
  surname: Zhao
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  givenname: Lili
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  surname: Wang
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  organization: Guangxi Special Equipment Supervision and Inspection Institute, Nanning 530219, China
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Keywords Thermal stress
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Micro-cracks
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Snippet •Thermal fatigue crack propagation was due to the repeated start-up and shutdown of gasifier.•Excessive δ phase weakens the matrix, and facilitates crack...
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StartPage 104504
SubjectTerms Micro-cracks
Oxidation corrosion layer
Thermal fatigue
Thermal stress
Title Study on corrosion cracking and oxidation mechanism of Inconel 718 burner of gasifier pulverized coal
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