Electrochemical Corrosion Behavior and Microstructural Characterization of HVOF Sprayed Inconel-718 Coating on Gray Cast Iron

In the present work, Inconel-718 (IN718) coating was developed on a gray cast iron (C.I) substrate by utilizing a high-velocity oxy-fuel spray technique. The microstructural analysis was performed to know the topological characteristics of the deposited IN718 coating. Corrosion testing of bare and c...

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Published inJournal of failure analysis and prevention Vol. 21; no. 1; pp. 250 - 260
Main Authors Vasudev, Hitesh, Prashar, Gaurav, Thakur, Lalit, Bansal, Amit
Format Journal Article
LanguageEnglish
Published Materials Park Springer Nature B.V 01.02.2021
Subjects
Ambient temperature
Corrosion
Corrosion resistance
Corrosion tests
Electrochemical corrosion
Fuel sprays
Gray iron
High velocity oxyfuel spraying
Microhardness
Microstructural analysis
Molybdenum
Nickel base alloys
Protective coatings
Reaction kinetics
Sprayed coatings
Substrates
Superalloys
Surface properties
Titanium
Online AccessGet full text
ISSN1547-7029
1864-1245
DOI10.1007/s11668-020-01057-8

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Abstract In the present work, Inconel-718 (IN718) coating was developed on a gray cast iron (C.I) substrate by utilizing a high-velocity oxy-fuel spray technique. The microstructural analysis was performed to know the topological characteristics of the deposited IN718 coating. Corrosion testing of bare and coated samples was carried out at an ambient temperature in a NaCl solution (3.5 wt.%) using potentiodynamic polarization technique. The kinetics of corrosion and surface characteristics of the as-sprayed and corroded coatings were studied by scanning electron microscopy/energy-dispersive spectroscopy techniques. The different phases in the feedstock powder and as-sprayed coating were determined through X-ray diffraction analysis. The reported average microhardness value of the developed IN718 coating was 563 ± 15 HV0.2. The increased hardness of the IN718 coating is credited to the existence of Mo and Ti elements in the IN718 coatings. Corrosion testing showed that the IN718 coating exhibited the maximum corrosion resistance compared to a C.I. substrate due to a stable passive layer in the IN718 specimen.Graphic Abstract
AbstractList In the present work, Inconel-718 (IN718) coating was developed on a gray cast iron (C.I) substrate by utilizing a high-velocity oxy-fuel spray technique. The microstructural analysis was performed to know the topological characteristics of the deposited IN718 coating. Corrosion testing of bare and coated samples was carried out at an ambient temperature in a NaCl solution (3.5 wt.%) using potentiodynamic polarization technique. The kinetics of corrosion and surface characteristics of the as-sprayed and corroded coatings were studied by scanning electron microscopy/energy-dispersive spectroscopy techniques. The different phases in the feedstock powder and as-sprayed coating were determined through X-ray diffraction analysis. The reported average microhardness value of the developed IN718 coating was 563 ± 15 HV0.2. The increased hardness of the IN718 coating is credited to the existence of Mo and Ti elements in the IN718 coatings. Corrosion testing showed that the IN718 coating exhibited the maximum corrosion resistance compared to a C.I. substrate due to a stable passive layer in the IN718 specimen.Graphic Abstract
Author Bansal, Amit
Thakur, Lalit
Prashar, Gaurav
Vasudev, Hitesh
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Snippet In the present work, Inconel-718 (IN718) coating was developed on a gray cast iron (C.I) substrate by utilizing a high-velocity oxy-fuel spray technique. The...
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SubjectTerms Ambient temperature
Corrosion
Corrosion resistance
Corrosion tests
Electrochemical corrosion
Fuel sprays
Gray iron
High velocity oxyfuel spraying
Microhardness
Microstructural analysis
Molybdenum
Nickel base alloys
Protective coatings
Reaction kinetics
Sprayed coatings
Substrates
Superalloys
Surface properties
Titanium
Title Electrochemical Corrosion Behavior and Microstructural Characterization of HVOF Sprayed Inconel-718 Coating on Gray Cast Iron
URI https://www.proquest.com/docview/2479806862
Volume 21
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