A review on coatings through thermal spraying

Ceramic-coated metals with enhanced properties such as chemical and environmental deterioration resistance and high thermal stability have previously found widespread uses in various industries. However, their application was limited due to weak bonding at the interfaces of dissimilar materials. To...

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Published inChemical papers Vol. 78; no. 1; pp. 71 - 91
Main Authors Qadir, Danial, Sharif, Rabia, Nasir, Rizwan, Awad, Ali, Mannan, Hafiz Abdul
Format Journal Article
LanguageEnglish
Published Cham Springer International Publishing 01.01.2024
Springer Nature B.V
Subjects
Additives
Arc spraying
Biochemistry
Biotechnology
Bonding strength
Ceramic coatings
Chemistry
Chemistry and Materials Science
Chemistry/Food Science
Dissimilar materials
Industrial Chemistry/Chemical Engineering
Interface reactions
Materials Science
Medicinal Chemistry
Process parameters
R&D
Research & development
Review
Sprayed coatings
Thermal resistance
Thermal stability
Transition temperature
Wettability
Wetting
Thermal spray coating
Splat formation
Ceramic metal interfaces
Wetting
Plasma-sprayed coatings
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Abstract Ceramic-coated metals with enhanced properties such as chemical and environmental deterioration resistance and high thermal stability have previously found widespread uses in various industries. However, their application was limited due to weak bonding at the interfaces of dissimilar materials. To achieve the necessary interfaces and bonding qualities, a variety of procedures, primarily mechanical treatments, were used. Interface structure and composition, transition temperature, and wettability are important characteristics. In this review, extensive study has been carried out for several thermal spray methods, such as flame spray, electric arc spray, and plasma spray technology. The study explores microstructural elements of plasma-sprayed coatings, including bonding mechanisms, pore creation, oxides formation, and other important process parameters. The study emphasizes how crucial wetness is to coating development. It looks at what affects wetting, how interfacial reactions affect reactive wetting, and how important additives or reactive materials are to encouraging wetting. In conclusion, the authors suggest the next studies and technological developments in coating technologies and thermal spray procedures. The study contributes to the continuous advancement of these processes and their applications by pointing out opportunities for more research and development.
AbstractList Ceramic-coated metals with enhanced properties such as chemical and environmental deterioration resistance and high thermal stability have previously found widespread uses in various industries. However, their application was limited due to weak bonding at the interfaces of dissimilar materials. To achieve the necessary interfaces and bonding qualities, a variety of procedures, primarily mechanical treatments, were used. Interface structure and composition, transition temperature, and wettability are important characteristics. In this review, extensive study has been carried out for several thermal spray methods, such as flame spray, electric arc spray, and plasma spray technology. The study explores microstructural elements of plasma-sprayed coatings, including bonding mechanisms, pore creation, oxides formation, and other important process parameters. The study emphasizes how crucial wetness is to coating development. It looks at what affects wetting, how interfacial reactions affect reactive wetting, and how important additives or reactive materials are to encouraging wetting. In conclusion, the authors suggest the next studies and technological developments in coating technologies and thermal spray procedures. The study contributes to the continuous advancement of these processes and their applications by pointing out opportunities for more research and development.
Author Awad, Ali
Nasir, Rizwan
Qadir, Danial
Mannan, Hafiz Abdul
Sharif, Rabia
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  fullname: Qadir, Danial
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  organization: School of Computing, Engineering and Digital Technologies, Teesside University
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  givenname: Rabia
  surname: Sharif
  fullname: Sharif, Rabia
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  givenname: Rizwan
  surname: Nasir
  fullname: Nasir, Rizwan
  organization: Department of Chemical Engineering, University of Jeddah
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  givenname: Ali
  surname: Awad
  fullname: Awad, Ali
  organization: Department of Chemical Engineering, University Teknologi PETRONAS
– sequence: 5
  givenname: Hafiz Abdul
  surname: Mannan
  fullname: Mannan, Hafiz Abdul
  organization: Institute of Polymer and Textile Engineering, University of the Punjab
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Ceramic metal interfaces
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Plasma-sprayed coatings
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Snippet Ceramic-coated metals with enhanced properties such as chemical and environmental deterioration resistance and high thermal stability have previously found...
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SubjectTerms Additives
Arc spraying
Biochemistry
Biotechnology
Bonding strength
Ceramic coatings
Chemistry
Chemistry and Materials Science
Chemistry/Food Science
Dissimilar materials
Industrial Chemistry/Chemical Engineering
Interface reactions
Materials Science
Medicinal Chemistry
Process parameters
R&D
Research & development
Review
Sprayed coatings
Thermal resistance
Thermal stability
Transition temperature
Wettability
Wetting
Title A review on coatings through thermal spraying
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https://www.proquest.com/docview/2918252349
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