Morphology Tailoring and Enhanced Inclusion Removal of Liquid Melt Film by Regulating the Magnetic Flux Density During Magnetic Controlled ESR Process
The current study focuses on the influences of magnetic flux density (MFD) on liquid melt film (LMF) morphology and inclusion removal during magnetic controlled electroslag remelting (MC-ESR) process (GCr15 bearing steel). The average thickness of LMF was reduced by 21.0, 33.0 and 41.3 pct, respecti...
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| Published in | Metallurgical and materials transactions. B, Process metallurgy and materials processing science Vol. 52; no. 5; pp. 3383 - 3392 |
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| Main Authors | , , , , , , , , , |
| Format | Journal Article |
| Language | English |
| Published |
New York
Springer US
01.10.2021
Springer Nature B.V |
| Subjects | |
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| Abstract | The current study focuses on the influences of magnetic flux density (MFD) on liquid melt film (LMF) morphology and inclusion removal during magnetic controlled electroslag remelting (MC-ESR) process (GCr15 bearing steel). The average thickness of LMF was reduced by 21.0, 33.0 and 41.3 pct, respectively, after applying a 35, 65 and 95 mT transverse static magnetic field (TSMF). This phenomenon can be attributed to the accelerated dynamic process (LMF aggregating to form droplet and droplet dripping) under TSMF condition, which was more obvious as larger MFD was applied. In addition, the kinetic conditions for inclusion removal in LMF were also enhanced with the increase of the MFD (0 to 95 mT), leading to a gradual decrease in the number and size of inclusions in LMF. This work highlights the LMF morphology tailoring and inclusions removal enhancement by regulating the MFD of applied TSMF as well as guides the industrial application of MC-ESR technology. |
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| AbstractList | The current study focuses on the influences of magnetic flux density (MFD) on liquid melt film (LMF) morphology and inclusion removal during magnetic controlled electroslag remelting (MC-ESR) process (GCr15 bearing steel). The average thickness of LMF was reduced by 21.0, 33.0 and 41.3 pct, respectively, after applying a 35, 65 and 95 mT transverse static magnetic field (TSMF). This phenomenon can be attributed to the accelerated dynamic process (LMF aggregating to form droplet and droplet dripping) under TSMF condition, which was more obvious as larger MFD was applied. In addition, the kinetic conditions for inclusion removal in LMF were also enhanced with the increase of the MFD (0 to 95 mT), leading to a gradual decrease in the number and size of inclusions in LMF. This work highlights the LMF morphology tailoring and inclusions removal enhancement by regulating the MFD of applied TSMF as well as guides the industrial application of MC-ESR technology. |
| Author | Guo, Yifeng Li, Qiang Xia, Zhibin Shen, Zhe Liu, Chunmei Ma, Chengkuan Ding, Biao Qi, Wentao Zhong, Yunbo Zheng, Tianxiang |
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| SubjectTerms | Bearing steels Characterization and Evaluation of Materials Chemistry and Materials Science Droplets Electroslag melting Electroslag remelting Flux density Inclusions Industrial applications Magnetic flux Magnetism Materials Science Melting Metallic Materials Morphology Nanotechnology Original Research Article Structural Materials Surfaces and Interfaces Thin Films |
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| Title | Morphology Tailoring and Enhanced Inclusion Removal of Liquid Melt Film by Regulating the Magnetic Flux Density During Magnetic Controlled ESR Process |
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