Microstructure and Mechanical Properties of Dissimilar TC4 Titanium Alloy/304 Stainless Steel Joint Using Copper Filler Wire
TC4 titanium alloy was successfully welded to 304 stainless steel using gas tungsten arc welding with a CuSi3 filler wire. The Ti/weld transition zone in the joint consisted of β-Ti, Ti 2 Cu, AlCu 2 Ti, TiCu, and Ti 5 Si 3 intermetallic compounds (IMCs) when welded with low current. As the welding c...
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| Published in | Metallurgical and materials transactions. A, Physical metallurgy and materials science Vol. 50; no. 2; pp. 688 - 703 |
|---|---|
| Main Authors | , , , , , |
| Format | Journal Article |
| Language | English |
| Published |
New York
Springer US
15.02.2019
Springer Nature B.V |
| Subjects | |
| Online Access | Get full text |
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| Abstract | TC4 titanium alloy was successfully welded to 304 stainless steel using gas tungsten arc welding with a CuSi3 filler wire. The Ti/weld transition zone in the joint consisted of β-Ti, Ti
2
Cu, AlCu
2
Ti, TiCu, and Ti
5
Si
3
intermetallic compounds (IMCs) when welded with low current. As the welding current increased, more Fe dissolved into the weld pool, and massive ternary Ti-Cu-Fe and AlCu
2
Ti IMCs formed in the Ti/weld transition zone. The segregated Ti
5
Si
3
phase disappeared, and complex Fe-Ti-Si-Cr IMCs formed outside the Ti/weld transition zone. The microhardness was much higher in the Ti/weld transition zone than that in the TC4 substrate and copper weld, reaching a maximum value of 619 HV. The highest tensile strength was 328 MPa when the welding current was 120 A and the traveling speed was 4 mm/s. All joints failed through the Ti/weld transition zone, and brittle cleavage features were present on the fractured surfaces. Due to the large difference in thermophysical properties between the two base metals, cracks were easily generated, which restricted the improvement in the tensile strength of the TC4/304 SS joint. |
|---|---|
| AbstractList | TC4 titanium alloy was successfully welded to 304 stainless steel using gas tungsten arc welding with a CuSi3 filler wire. The Ti/weld transition zone in the joint consisted of β-Ti, Ti2Cu, AlCu2Ti, TiCu, and Ti5Si3 intermetallic compounds (IMCs) when welded with low current. As the welding current increased, more Fe dissolved into the weld pool, and massive ternary Ti-Cu-Fe and AlCu2Ti IMCs formed in the Ti/weld transition zone. The segregated Ti5Si3 phase disappeared, and complex Fe-Ti-Si-Cr IMCs formed outside the Ti/weld transition zone. The microhardness was much higher in the Ti/weld transition zone than that in the TC4 substrate and copper weld, reaching a maximum value of 619 HV. The highest tensile strength was 328 MPa when the welding current was 120 A and the traveling speed was 4 mm/s. All joints failed through the Ti/weld transition zone, and brittle cleavage features were present on the fractured surfaces. Due to the large difference in thermophysical properties between the two base metals, cracks were easily generated, which restricted the improvement in the tensile strength of the TC4/304 SS joint. TC4 titanium alloy was successfully welded to 304 stainless steel using gas tungsten arc welding with a CuSi3 filler wire. The Ti/weld transition zone in the joint consisted of β-Ti, Ti 2 Cu, AlCu 2 Ti, TiCu, and Ti 5 Si 3 intermetallic compounds (IMCs) when welded with low current. As the welding current increased, more Fe dissolved into the weld pool, and massive ternary Ti-Cu-Fe and AlCu 2 Ti IMCs formed in the Ti/weld transition zone. The segregated Ti 5 Si 3 phase disappeared, and complex Fe-Ti-Si-Cr IMCs formed outside the Ti/weld transition zone. The microhardness was much higher in the Ti/weld transition zone than that in the TC4 substrate and copper weld, reaching a maximum value of 619 HV. The highest tensile strength was 328 MPa when the welding current was 120 A and the traveling speed was 4 mm/s. All joints failed through the Ti/weld transition zone, and brittle cleavage features were present on the fractured surfaces. Due to the large difference in thermophysical properties between the two base metals, cracks were easily generated, which restricted the improvement in the tensile strength of the TC4/304 SS joint. |
| Author | Li, Peng Yan, Dejun Dong, Honggang Wang, Pengxiao Hao, Xiaohu Xia, Yueqing |
| Author_xml | – sequence: 1 givenname: Xiaohu surname: Hao fullname: Hao, Xiaohu organization: School of Materials Science and Engineering, Dalian University of Technology – sequence: 2 givenname: Peng surname: Li fullname: Li, Peng organization: School of Materials Science and Engineering, Dalian University of Technology – sequence: 3 givenname: Yueqing surname: Xia fullname: Xia, Yueqing organization: School of Materials Science and Engineering, Dalian University of Technology – sequence: 4 givenname: Honggang surname: Dong fullname: Dong, Honggang email: donghg@dlut.edu.cn organization: School of Materials Science and Engineering, Dalian University of Technology – sequence: 5 givenname: Pengxiao surname: Wang fullname: Wang, Pengxiao organization: School of Materials Science and Engineering, Dalian University of Technology – sequence: 6 givenname: Dejun surname: Yan fullname: Yan, Dejun organization: Guangdong Provincial Key Laboratory of Advanced Welding Technology for Ships, CSSC Huangpu Wenchong Shipbuilding Company Limited |
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| CitedBy_id | crossref_primary_10_1016_j_jmapro_2022_01_056 crossref_primary_10_1016_j_matchar_2023_113520 crossref_primary_10_1016_j_jmrt_2021_11_070 crossref_primary_10_1007_s11661_021_06494_0 crossref_primary_10_1080_09507116_2022_2150101 crossref_primary_10_3390_met10091138 crossref_primary_10_1016_j_matdes_2020_108619 crossref_primary_10_54684_ijmmt_2023_15_2_161 crossref_primary_10_1016_j_heliyon_2022_e11710 crossref_primary_10_1016_j_jmrt_2021_04_054 crossref_primary_10_1080_13621718_2019_1607487 crossref_primary_10_1016_j_apsusc_2023_158827 crossref_primary_10_1016_j_jallcom_2019_06_225 crossref_primary_10_1007_s40194_022_01402_5 crossref_primary_10_3390_ma16124370 |
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| SubjectTerms | Animal behavior Austenitic stainless steels Characterization and Evaluation of Materials Chemistry and Materials Science Chromium Copper Ductile-brittle transition Fracture mechanics Gas tungsten arc welding Intermetallic compounds Iron Low currents Materials Science Mechanical properties Metallic Materials Microhardness Nanotechnology Silicon Stainless steel Structural Materials Substrates Surfaces and Interfaces Tensile strength Thermophysical properties Thin Films Titanium alloys Titanium base alloys Welded joints Welding current Wire |
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| Title | Microstructure and Mechanical Properties of Dissimilar TC4 Titanium Alloy/304 Stainless Steel Joint Using Copper Filler Wire |
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