Detecting chatter and estimating wear from the torque of end milling signals by using Index Based Reasoner (IBR)

Index Based Reasoning (IBR) is proposed for chatter detection and tool wear estimation by using the torque signal data of rotary dynamometers during the end milling operation. The IBR is a simple reasoner which classifies the incoming signals with the help of lookup table after the most descriptive...

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Published inInternational journal of advanced manufacturing technology Vol. 58; no. 1-4; pp. 109 - 118
Main Authors Tansel, I. N., Li, M., Demetgul, M., Bickraj, K., Kaya, B., Ozcelik, B.
Format Journal Article
LanguageEnglish
Published London Springer-Verlag 2012
Springer Nature B.V
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Abstract Index Based Reasoning (IBR) is proposed for chatter detection and tool wear estimation by using the torque signal data of rotary dynamometers during the end milling operation. The IBR is a simple reasoner which classifies the incoming signals with the help of lookup table after the most descriptive features are identified with pre-processing. Easy implementation, selection of programming or self-learning modes depending on the characteristics of the application, and capability of distributing the smart nodes to physically separated locations make the IBR a good candidate for diagnostic of manufacturing processes either at the tool, machine, and work cell level. For chatter detection, programming mode was used for preparation of the lookup table. For wear estimation, lookup table was automatically generated from very limited training cases (only three) by detecting the trend. The IBR performed well on the experimentally collected data.
AbstractList Index Based Reasoning (IBR) is proposed for chatter detection and tool wear estimation by using the torque signal data of rotary dynamometers during the end milling operation. The IBR is a simple reasoner which classifies the incoming signals with the help of lookup table after the most descriptive features are identified with pre-processing. Easy implementation, selection of programming or self-learning modes depending on the characteristics of the application, and capability of distributing the smart nodes to physically separated locations make the IBR a good candidate for diagnostic of manufacturing processes either at the tool, machine, and work cell level. For chatter detection, programming mode was used for preparation of the lookup table. For wear estimation, lookup table was automatically generated from very limited training cases (only three) by detecting the trend. The IBR performed well on the experimentally collected data.
Author Tansel, I. N.
Bickraj, K.
Kaya, B.
Li, M.
Ozcelik, B.
Demetgul, M.
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  organization: Department of Design and Manufacturing Engineering, Gebze Institute of Technology
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Issue 1-4
Keywords Dynamometer design
The torque-based machining monitor
Index Based Reasoner (IBR)
Milling
Tool wear
Chatter
Language English
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PublicationTitle International journal of advanced manufacturing technology
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Springer Nature B.V
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Snippet Index Based Reasoning (IBR) is proposed for chatter detection and tool wear estimation by using the torque signal data of rotary dynamometers during the end...
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StartPage 109
SubjectTerms CAE) and Design
Chatter
Computer-Aided Engineering (CAD
Diagnostic systems
Dynamometers
End milling
Engineering
Industrial and Production Engineering
Lookup tables
Mechanical Engineering
Media Management
Milling (machining)
Original Article
Signal classification
Tool wear
Torque
Vibration
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Title Detecting chatter and estimating wear from the torque of end milling signals by using Index Based Reasoner (IBR)
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