A new fretting fatigue testing machine design, utilizing rotating–bending principle approach

Fretting fatigue is a phenomenon which occurs when two parts are contacted to each other and one of those parts or both are subjected to cyclic load. Fretting decreases fatigue life of materials drastically by half or even more. Therefore, investigation of fretting fatigue life of materials is an im...

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Published inInternational journal of advanced manufacturing technology Vol. 70; no. 9-12; pp. 2211 - 2219
Main Authors Zalnezhad, E., Sarhan, Ahmed A. D., Jahanshahi, P.
Format Journal Article
LanguageEnglish
Published London Springer London 01.02.2014
Springer Nature B.V
Subjects
Aluminum base alloys
Bend tests
Bending fatigue
Bending machines
CAE) and Design
Cemented carbides
Coefficient of friction
Computer-Aided Engineering (CAD
Configuration management
Cyclic loads
Eccentric loads
Engineering
Fatigue failure
Fatigue life
Fatigue testing machines
Fatigue tests
Foils
Fretting
Industrial and Production Engineering
Load cells
Mechanical Engineering
Media Management
Original Article
Rotating machinery
Rotation
Strain gauges
Wheatstone bridges
Rotating bending fatigue
Fretting fatigue
Al7075-T6 alloy
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Abstract Fretting fatigue is a phenomenon which occurs when two parts are contacted to each other and one of those parts or both are subjected to cyclic load. Fretting decreases fatigue life of materials drastically by half or even more. Therefore, investigation of fretting fatigue life of materials is an important subject. Fretting fatigue tests are usually performed using universal hydraulic testing devices. In this work, a rotating bending apparatus for fretting fatigue test is introduced in which the cyclic load is provided by an adjustable eccentric load. The apparatus called RBFF machine which is the abbreviation of rotating bending fretting fatigue. The eccentric load is measured by load cell. The coefficient of friction and fretting load are measured by foil strain gauges using a Wheatstone bridge configuration. The performance of the machine is verified with doing a comparison between fatigue lives of a number of AL7075-T6 alloy samples on a Shimadzu rotating bending fatigue testing machine and RBFF. The results shows very close assent between the operations of the two testing rigs. The main privileges of RBFF are its simplicity with respect to universal devices, cheapness and, coefficient of friction (between pads and specimen) evaluation during the test. The RBFF also has the capability of being used for any other soft and hard metals. It can be advanced further for high and low temperature.
AbstractList Fretting fatigue is a phenomenon which occurs when two parts are contacted to each other and one of those parts or both are subjected to cyclic load. Fretting decreases fatigue life of materials drastically by half or even more. Therefore, investigation of fretting fatigue life of materials is an important subject. Fretting fatigue tests are usually performed using universal hydraulic testing devices. In this work, a rotating bending apparatus for fretting fatigue test is introduced in which the cyclic load is provided by an adjustable eccentric load. The apparatus called RBFF machine which is the abbreviation of rotating bending fretting fatigue. The eccentric load is measured by load cell. The coefficient of friction and fretting load are measured by foil strain gauges using a Wheatstone bridge configuration. The performance of the machine is verified with doing a comparison between fatigue lives of a number of AL7075-T6 alloy samples on a Shimadzu rotating bending fatigue testing machine and RBFF. The results shows very close assent between the operations of the two testing rigs. The main privileges of RBFF are its simplicity with respect to universal devices, cheapness and, coefficient of friction (between pads and specimen) evaluation during the test. The RBFF also has the capability of being used for any other soft and hard metals. It can be advanced further for high and low temperature.
Author Sarhan, Ahmed A. D.
Zalnezhad, E.
Jahanshahi, P.
Author_xml – sequence: 1
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  surname: Zalnezhad
  fullname: Zalnezhad, E.
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  organization: Department of Mechanical Engineering, Faculty of Engineering, University of Malaya
– sequence: 2
  givenname: Ahmed A. D.
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  organization: Department of Mechanical Engineering, Faculty of Engineering, University of Malaya
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  surname: Jahanshahi
  fullname: Jahanshahi, P.
  organization: Photonics Research Group, Department of Electrical Engineering, Faculty of Engineering, University of Malaya
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Fretting fatigue
Al7075-T6 alloy
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Snippet Fretting fatigue is a phenomenon which occurs when two parts are contacted to each other and one of those parts or both are subjected to cyclic load. Fretting...
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SubjectTerms Aluminum base alloys
Bend tests
Bending fatigue
Bending machines
CAE) and Design
Cemented carbides
Coefficient of friction
Computer-Aided Engineering (CAD
Configuration management
Cyclic loads
Eccentric loads
Engineering
Fatigue failure
Fatigue life
Fatigue testing machines
Fatigue tests
Foils
Fretting
Industrial and Production Engineering
Load cells
Mechanical Engineering
Media Management
Original Article
Rotating machinery
Rotation
Strain gauges
Wheatstone bridges
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Title A new fretting fatigue testing machine design, utilizing rotating–bending principle approach
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