A slip-line approach to the machining with rounded-edge tool
In this paper, a new slip-line model approach for modeling the orthogonal cutting process with rounded-edge tools and its associated hodograph are proposed. This model consists of eight regions, which include a dead region in front of the rake face of tool. Dewhurst and Collins’s matrix technique fo...
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Published in | International journal of advanced manufacturing technology Vol. 63; no. 5-8; pp. 513 - 522 |
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Main Authors | , |
Format | Journal Article |
Language | English |
Published |
London
Springer-Verlag
01.11.2012
Springer Nature B.V |
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Abstract | In this paper, a new slip-line model approach for modeling the orthogonal cutting process with rounded-edge tools and its associated hodograph are proposed. This model consists of eight regions, which include a dead region in front of the rake face of tool. Dewhurst and Collins’s matrix technique for numerically solving the slip-line problem is employed in the mathematical formulation of the new model. The experimental results show that a small dead region is seen in front of the rake face of tool during cutting with a rounded-edge cutting tool. The unknown slip-line angle pair was solved depending on the force data obtained experimentally and variation of the subregions with cutting edge radius was determined. Cutting force, thrust force, and dead zone grow as cutting edge radius increases in cutting edge-radiused tools. |
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AbstractList | In this paper, a new slip-line model approach for modeling the orthogonal cutting process with rounded-edge tools and its associated hodograph are proposed. This model consists of eight regions, which include a dead region in front of the rake face of tool. Dewhurst and Collins’s matrix technique for numerically solving the slip-line problem is employed in the mathematical formulation of the new model. The experimental results show that a small dead region is seen in front of the rake face of tool during cutting with a rounded-edge cutting tool. The unknown slip-line angle pair was solved depending on the force data obtained experimentally and variation of the subregions with cutting edge radius was determined. Cutting force, thrust force, and dead zone grow as cutting edge radius increases in cutting edge-radiused tools. |
Author | Altan, Erhan Ozturk, Sabri |
Author_xml | – sequence: 1 givenname: Sabri surname: Ozturk fullname: Ozturk, Sabri email: ozsabri@yahoo.com organization: Department of Mechanical Engineering, Abant İzzet Baysal University – sequence: 2 givenname: Erhan surname: Altan fullname: Altan, Erhan organization: Yildiz Technical University |
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Cites_doi | 10.1016/0022-5096(54)90018-6 10.1016/S0924-0136(03)00846-X 10.1016/S0020-7403(02)00185-6 10.1016/j.ijmachtools.2007.08.015 10.1115/1.4010357 10.1115/1.521477 10.1002/nme.1620070312 10.1098/rspa.1978.0087 10.1016/S0022-5096(02)00061-3 10.1115/1.4009380 10.1016/j.jmatprotec.2010.10.006 10.1016/S1526-6125(02)70135-7 10.1016/0020-7357(71)90027-8 10.1115/1.3664242 10.1016/j.jmatprotec.2007.03.060 10.1007/s00170-003-1878-5 10.1016/S0022-5096(02)00060-1 10.1016/S0890-6955(02)00006-8 |
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Keywords | The stagnation zone Rounded-edge tool Slip-line model |
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SubjectTerms | CAE) and Design Computer-Aided Engineering (CAD Cutting edge radius Cutting force Cutting parameters Cutting tools Engineering Hodographs Industrial and Production Engineering Machining Mathematical analysis Matrix methods Mechanical Engineering Media Management Original Article Slip Thrust |
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Title | A slip-line approach to the machining with rounded-edge tool |
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