Effect of natural aging by multifunction cavitation on plane bending fatigue behaviour of heat-treatable Al-Si7Mg aluminum alloys and its fatigue strength estimation

•MFC increased significantly the hardness of aluminum alloys without T6 treatment.•MFC generated compressive residual stress on the surface of aluminum alloys.•MFC improved the fatigue properties of aluminum alloys.•The fatigue strength of MFC-treated aluminum alloys showed same as T6 treated one.•T...

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Published inInternational journal of fatigue Vol. 185; p. 108352
Main Authors Kikuchi, Shoichi, Matsuoka, Shunta, Yoshimura, Toshihiko, Ijiri, Masataka
Format Journal Article
LanguageEnglish
Published Elsevier Ltd 01.08.2024
Subjects
Aging
Aluminum alloy
Fatigue strength estimation
Hardness
Multifunction cavitation
Residual stress
Aging
Fatigue strength estimation
Hardness
Multifunction cavitation
Residual stress
Aluminum alloy
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Abstract •MFC increased significantly the hardness of aluminum alloys without T6 treatment.•MFC generated compressive residual stress on the surface of aluminum alloys.•MFC improved the fatigue properties of aluminum alloys.•The fatigue strength of MFC-treated aluminum alloys showed same as T6 treated one.•The fatigue strength of MFC-treated aluminum alloys was estimated. The effect of natural aging by multifunction cavitation (MFC) on the fatigue behaviour of heat-treatable Al-Si7Mg aluminum alloys was examined. Surface observation and plane bending fatigue tests were conducted for the MFC-treated aluminum alloys at a stress ratio, R, of −1. The hardness of aluminum alloy without T6 treatment was significantly increased by MFC due to both the work hardening and natural aging. MFC treatment improved the fatigue lives and the fatigue strength at N = 107 cycles of aluminum alloys due to the generation of compressive residual stress and increasing the surface hardness; however, surface pits were large enough to easily nucleate an initial fatigue crack. In addition, the fatigue strength at N = 107 cycles of MFC-treated aluminum alloys can be estimated considering the residual stress, pit size and surface hardness.
AbstractList •MFC increased significantly the hardness of aluminum alloys without T6 treatment.•MFC generated compressive residual stress on the surface of aluminum alloys.•MFC improved the fatigue properties of aluminum alloys.•The fatigue strength of MFC-treated aluminum alloys showed same as T6 treated one.•The fatigue strength of MFC-treated aluminum alloys was estimated. The effect of natural aging by multifunction cavitation (MFC) on the fatigue behaviour of heat-treatable Al-Si7Mg aluminum alloys was examined. Surface observation and plane bending fatigue tests were conducted for the MFC-treated aluminum alloys at a stress ratio, R, of −1. The hardness of aluminum alloy without T6 treatment was significantly increased by MFC due to both the work hardening and natural aging. MFC treatment improved the fatigue lives and the fatigue strength at N = 107 cycles of aluminum alloys due to the generation of compressive residual stress and increasing the surface hardness; however, surface pits were large enough to easily nucleate an initial fatigue crack. In addition, the fatigue strength at N = 107 cycles of MFC-treated aluminum alloys can be estimated considering the residual stress, pit size and surface hardness.
ArticleNumber 108352
Author Yoshimura, Toshihiko
Kikuchi, Shoichi
Matsuoka, Shunta
Ijiri, Masataka
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  givenname: Shoichi
  orcidid: 0000-0003-1127-8748
  surname: Kikuchi
  fullname: Kikuchi, Shoichi
  email: kikuchi.shoichi@shizuoka.ac.jp
  organization: Department of Mechanical Engineering, Faculty of Engineering, Shizuoka University, 3-5-1 Johoku, Chuo-ku, Hamamatsu, Shizuoka 432-8561, Japan
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  givenname: Shunta
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  fullname: Matsuoka, Shunta
  organization: Graduate School of Integrated Science and Technology, Shizuoka University, 3-5-1 Johoku, Chuo-ku, Hamamatsu, Shizuoka 432-8561, Japan
– sequence: 3
  givenname: Toshihiko
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  fullname: Yoshimura, Toshihiko
  organization: Department of Mechanical Engineering, Sanyo-Onoda City University, 1-1-1 Daigaku-Dori, Sanyo-Onoda, Yamaguchi 756-0884, Japan
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  givenname: Masataka
  orcidid: 0000-0003-0304-2612
  surname: Ijiri
  fullname: Ijiri, Masataka
  organization: Tokyo Metropolitan University, 6-6 Asahigaoka, Hino-shi, Tokyo 192-0065, Japan
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Fatigue strength estimation
Hardness
Multifunction cavitation
Residual stress
Aluminum alloy
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Snippet •MFC increased significantly the hardness of aluminum alloys without T6 treatment.•MFC generated compressive residual stress on the surface of aluminum...
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StartPage 108352
SubjectTerms Aging
Aluminum alloy
Fatigue strength estimation
Hardness
Multifunction cavitation
Residual stress
Title Effect of natural aging by multifunction cavitation on plane bending fatigue behaviour of heat-treatable Al-Si7Mg aluminum alloys and its fatigue strength estimation
URI https://dx.doi.org/10.1016/j.ijfatigue.2024.108352
Volume 185
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