Ductile fracture strength of nickel-based alloy plates with a surface flaw

Limit-load analysis is applied to fracture analyses of flawed components made of materials with high ductility in the JSME code for inservice inspection for nuclear power plant. However, the applicability of limit-load analysis to Ni-based alloys has not yet been clarified. Furthermore, flow-stress...

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Published inInternational journal of pressure vessels and piping Vol. 85; no. 9; pp. 612 - 615
Main Authors Nebu, Akira, Miyazaki, Katsumasa, Saito, Koichi
Format Journal Article Conference Proceeding
LanguageEnglish
Published Oxford Elsevier Ltd 01.09.2008
Elsevier
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Abstract Limit-load analysis is applied to fracture analyses of flawed components made of materials with high ductility in the JSME code for inservice inspection for nuclear power plant. However, the applicability of limit-load analysis to Ni-based alloys has not yet been clarified. Furthermore, flow-stress level for Ni-based alloy has not been verified by experiments. To clarify applicability of limit-load analysis and actual flow-stress level for Ni-based alloys, the ductile fracture tests were conducted. The specimens were made from both base metal and welded joint plates with a surface flaw or a through-wall flaw. In specimens with a shallow flaw, the tensile load increased with the tip of flaw blunting, and the load dropped down at the penetration of ductile crack initiated at the blunted flaw tip. In the specimens with a deep flaw, the tensile load increased due to the blunting of the flaw tip at the width direction after penetration of ductile crack. The load dropped down at the beginning of ductile crack growth in the width direction. In all cases, the net stress at the maximum tensile load was higher than 2.7 Sm and the average of yield stress and ultimate strength.
AbstractList Limit-load analysis is applied to fracture analyses of flawed components made of materials with high ductility in the JSME code for inservice inspection for nuclear power plant. However, the applicability of limit-load analysis to Ni-based alloys has not yet been clarified. Furthermore, flow-stress level for Ni-based alloy has not been verified by experiments. To clarify applicability of limit-load analysis and actual flow-stress level for Ni-based alloys, the ductile fracture tests were conducted. The specimens were made from both base metal and welded joint plates with a surface flaw or a through-wall flaw. In specimens with a shallow flaw, the tensile load increased with the tip of flaw blunting, and the load dropped down at the penetration of ductile crack initiated at the blunted flaw tip. In the specimens with a deep flaw, the tensile load increased due to the blunting of the flaw tip at the width direction after penetration of ductile crack. The load dropped down at the beginning of ductile crack growth in the width direction. In all cases, the net stress at the maximum tensile load was higher than 2.7 Sm and the average of yield stress and ultimate strength.
Limit-load analysis is applied to fracture analyses of flawed components made of materials with high ductility in the JSME code for inservice inspection for nuclear power plant. However, the applicability of limit-load analysis to Ni-based alloys has not yet been clarified. Furthermore, flow-stress level for Ni-based alloy has not been verified by experiments. To clarify applicability of limit-load analysis and actual flow-stress level for Ni-based alloys, the ductile fracture tests were conducted. The specimens were made from both base metal and welded joint plates with a surface flaw or a through-wall flaw. In specimens with a shallow flaw, the tensile load increased with the tip of flaw blunting, and the load dropped down at the penetration of ductile crack initiated at the blunted flaw tip. In the specimens with a deep flaw, the tensile load increased due to the blunting of the flaw tip at the width direction after penetration of ductile crack. The load dropped down at the beginning of ductile crack growth in the width direction. In all cases, the net stress at the maximum tensile load was higher than 2.7 Sm and the average of yield stress and ultimate strength.
Author Saito, Koichi
Nebu, Akira
Miyazaki, Katsumasa
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Issue 9
Keywords Ductile fracture
Limit-load analysis
Nickel-based alloy
Flow stress
Ductility
Ultimate limit
Load flow
Crack propagation
Welded joint
Limit state(deflection)
Crack tip
Ductile material
Nickel base alloys
Carrying capacity
Weld metal
Crack width
Experimental study
Plate
Nuclear power plant
Surface defect
Plastic limit
Yield strength
Breaking test
Ultimate load
Crack
Language English
License CC BY 4.0
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MeetingName Advances in Structural Integrity of Nuclear Components in Asian Power Plants
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References The American Society of Mechanical Engineers. Boiler & pressure vessel code, Section XI, Appendix C.
Hasegawa (bib4) 1980; 800–801
Hasegawa (bib5) 1983; 95
Japanese Society of Mechanical Engineers. Codes for nuclear power generation facilities—rules on fitness-for-service for nuclear power plants. JSME S-NAI-2002, 2002.
Takahashi (bib2) 1996; 335
Hasegawa (10.1016/j.ijpvp.2007.08.011_bib4) 1980; 800–801
Hasegawa (10.1016/j.ijpvp.2007.08.011_bib5) 1983; 95
10.1016/j.ijpvp.2007.08.011_bib3
10.1016/j.ijpvp.2007.08.011_bib1
Takahashi (10.1016/j.ijpvp.2007.08.011_bib2) 1996; 335
References_xml – volume: 800–801
  start-page: 58
  year: 1980
  end-page: 60
  ident: bib4
  article-title: Thickness penetration of a surface flaw on stainless steel SUS304 plates
  publication-title: Proc JSME
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    fullname: Hasegawa
– volume: 95
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  ident: bib5
  article-title: Prediction of fracture tolerances for stainless steel pipes with circumferential cracks
  publication-title: ASME PVP
  contributor:
    fullname: Hasegawa
– volume: 335
  start-page: 13
  year: 1996
  end-page: 20
  ident: bib2
  article-title: Effect of long-term thermal aging on the material properties of nickel-base alloy and carbon steel welded joints
  publication-title: ASME PVP
  contributor:
    fullname: Takahashi
– ident: 10.1016/j.ijpvp.2007.08.011_bib3
– volume: 95
  start-page: 65
  year: 1983
  ident: 10.1016/j.ijpvp.2007.08.011_bib5
  article-title: Prediction of fracture tolerances for stainless steel pipes with circumferential cracks
  publication-title: ASME PVP
  contributor:
    fullname: Hasegawa
– volume: 335
  start-page: 13
  year: 1996
  ident: 10.1016/j.ijpvp.2007.08.011_bib2
  article-title: Effect of long-term thermal aging on the material properties of nickel-base alloy and carbon steel welded joints
  publication-title: ASME PVP
  contributor:
    fullname: Takahashi
– volume: 800–801
  start-page: 58
  year: 1980
  ident: 10.1016/j.ijpvp.2007.08.011_bib4
  article-title: Thickness penetration of a surface flaw on stainless steel SUS304 plates
  publication-title: Proc JSME
  contributor:
    fullname: Hasegawa
– ident: 10.1016/j.ijpvp.2007.08.011_bib1
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StartPage 612
SubjectTerms Applied sciences
Ductile fracture
Energy
Energy. Thermal use of fuels
Exact sciences and technology
Fission nuclear power plants
Flow stress
Fracture mechanics (crack, fatigue, damage...)
Fundamental areas of phenomenology (including applications)
Installations for energy generation and conversion: thermal and electrical energy
Limit-load analysis
Nickel-based alloy
Physics
Solid mechanics
Structural and continuum mechanics
Title Ductile fracture strength of nickel-based alloy plates with a surface flaw
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