Corrosion protection of carbon steel by alumina-titania ceramic coatings used for industrial applications

Alumina ceramic coatings containing 14 and 48 wt% TiO2 were thermally sprayed on carbon steel substrates by oxy-fuel using a neutral and oxidizing flame. The permeation of aggressive ions into these coatings was evaluated at different times and their protective behavior was compared with hard chromi...

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Published inCeramics international Vol. 44; no. 17; pp. 21765 - 21773
Main Authors Pinzón, Angie Vanessa, Urrego, Karen Julieth, González-Hernández, Andrés, Rincón Ortiz, Mauricio, Vargas Galvis, Fabio
Format Journal Article
LanguageEnglish
Published Elsevier Ltd 01.12.2018
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Abstract Alumina ceramic coatings containing 14 and 48 wt% TiO2 were thermally sprayed on carbon steel substrates by oxy-fuel using a neutral and oxidizing flame. The permeation of aggressive ions into these coatings was evaluated at different times and their protective behavior was compared with hard chromium coatings. The results showed that, in the first 24 h, the hard chromium coating was the most protective; however, its ability to protect the substrate substantially decreased after 7 days. On the other hand, a moderate performance was observed at 24 h for the alumina-14 wt% TiO2 coatings that were manufactured using the oxidizing flame, but after 7 days of exposure, these coatings displayed protective properties that exceeded those achieved by the hard chromium coating at 24 h. The other alumina-titania coatings behaved relatively weakly, most likely due to the ease with which the aggressive ions permeated through the pores and cracks of each coating.
AbstractList Alumina ceramic coatings containing 14 and 48 wt% TiO2 were thermally sprayed on carbon steel substrates by oxy-fuel using a neutral and oxidizing flame. The permeation of aggressive ions into these coatings was evaluated at different times and their protective behavior was compared with hard chromium coatings. The results showed that, in the first 24 h, the hard chromium coating was the most protective; however, its ability to protect the substrate substantially decreased after 7 days. On the other hand, a moderate performance was observed at 24 h for the alumina-14 wt% TiO2 coatings that were manufactured using the oxidizing flame, but after 7 days of exposure, these coatings displayed protective properties that exceeded those achieved by the hard chromium coating at 24 h. The other alumina-titania coatings behaved relatively weakly, most likely due to the ease with which the aggressive ions permeated through the pores and cracks of each coating.
Author Vargas Galvis, Fabio
Urrego, Karen Julieth
González-Hernández, Andrés
Pinzón, Angie Vanessa
Rincón Ortiz, Mauricio
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Corrosion
Impedance
Flame spray
Al2O3-TiO2
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Snippet Alumina ceramic coatings containing 14 and 48 wt% TiO2 were thermally sprayed on carbon steel substrates by oxy-fuel using a neutral and oxidizing flame. The...
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elsevier
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Publisher
StartPage 21765
SubjectTerms Al2O3-TiO2
Ceramic coatings
Corrosion
Flame spray
Impedance
Title Corrosion protection of carbon steel by alumina-titania ceramic coatings used for industrial applications
URI https://dx.doi.org/10.1016/j.ceramint.2018.08.273
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