Production of particles of therapeutic proteins at the air-water interface during compression/dilation cycles

Particles in protein therapeutics are undesirable because they may have the potential for causing adverse immunogenicity in patients. Agitation-induced exposure to the air-water interface during manufacturing, shipping, and administration can cause particle formation in therapeutic protein products....

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Published inSoft matter Vol. 8; no. 4; pp. 1329 - 1335
Main Authors Bee, Jared S, Schwartz, Daniel K, Trabelsi, Siwar, Freund, Erwin, Stevenson, Jennifer L, Carpenter, John F, Randolph, Theodore W
Format Journal Article
LanguageEnglish
Published 01.01.2012
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Abstract Particles in protein therapeutics are undesirable because they may have the potential for causing adverse immunogenicity in patients. Agitation-induced exposure to the air-water interface during manufacturing, shipping, and administration can cause particle formation in therapeutic protein products. We systematically studied how application of surface pressure during periodic interfacial compressions caused a model monoclonal antibody to form particles. Above a critical interfacial compression ratio of 5 we observed a dramatic increase in the rate of protein particle formation. During continuous interfacial compression/dilation cycles, particle numbers increased but the particle size distribution remained unchanged. When cyclic compressions were halted, particles did not nucleate additional particles or grow further in bulk solution suggesting that they are formed only at the air-water interface. In fact, we found that particles in the bulk slowly decreased in number upon standing. The rate of particle formation was only weakly dependent on both the bulk protein concentration and the period of cyclical interfacial compressions. These observations are consistent with the interfacial aggregation of proteins during periods of high surface pressure, followed by collapse of the adsorbed layer and detachment of protein particles from the interface into the bulk. Non-propagating monoclonal antibody particles formed exclusively at the air-water interface were caused by high surface pressure applied during interfacial compressions.
AbstractList Particles in protein therapeutics are undesirable because they may have the potential for causing adverse immunogenicity in patients. Agitation-induced exposure to the air-water interface during manufacturing, shipping, and administration can cause particle formation in therapeutic protein products. We systematically studied how application of surface pressure during periodic interfacial compressions caused a model monoclonal antibody to form particles. Above a critical interfacial compression ratio of 5 we observed a dramatic increase in the rate of protein particle formation. During continuous interfacial compression/dilation cycles, particle numbers increased but the particle size distribution remained unchanged. When cyclic compressions were halted, particles did not nucleate additional particles or grow further in bulk solution suggesting that they are formed only at the air-water interface. In fact, we found that particles in the bulk slowly decreased in number upon standing. The rate of particle formation was only weakly dependent on both the bulk protein concentration and the period of cyclical interfacial compressions. These observations are consistent with the interfacial aggregation of proteins during periods of high surface pressure, followed by collapse of the adsorbed layer and detachment of protein particles from the interface into the bulk.
Particles in protein therapeutics are undesirable because they may have the potential for causing adverse immunogenicity in patients. Agitation-induced exposure to the air-water interface during manufacturing, shipping, and administration can cause particle formation in therapeutic protein products. We systematically studied how application of surface pressure during periodic interfacial compressions caused a model monoclonal antibody to form particles. Above a critical interfacial compression ratio of 5 we observed a dramatic increase in the rate of protein particle formation. During continuous interfacial compression/dilation cycles, particle numbers increased but the particle size distribution remained unchanged. When cyclic compressions were halted, particles did not nucleate additional particles or grow further in bulk solution suggesting that they are formed only at the air-water interface. In fact, we found that particles in the bulk slowly decreased in number upon standing. The rate of particle formation was only weakly dependent on both the bulk protein concentration and the period of cyclical interfacial compressions. These observations are consistent with the interfacial aggregation of proteins during periods of high surface pressure, followed by collapse of the adsorbed layer and detachment of protein particles from the interface into the bulk. Non-propagating monoclonal antibody particles formed exclusively at the air-water interface were caused by high surface pressure applied during interfacial compressions.
Author Carpenter, John F
Stevenson, Jennifer L
Bee, Jared S
Randolph, Theodore W
Schwartz, Daniel K
Trabelsi, Siwar
Freund, Erwin
AuthorAffiliation Drug Product & Device Development
University of Colorado Health Sciences Center
Amgen Inc
Department of Chemical and Biological Engineering
Department of Pharmaceutical Sciences
University of Colorado
AuthorAffiliation_xml – name: Amgen Inc
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Snippet Particles in protein therapeutics are undesirable because they may have the potential for causing adverse immunogenicity in patients. Agitation-induced...
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SubjectTerms Agglomeration
Collapse
Compressing
Dilation
Monoclonal antibodies
Particle size distribution
Proteins
Surface pressure
Title Production of particles of therapeutic proteins at the air-water interface during compression/dilation cycles
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