Synthesis of high-purity zircon, zirconia, and silica nanopowders from local zircon sand

High-purity zircon (ZrSiO4) nanopowder was successfully produced from Indonesian natural zircon sand using a low-cost purification approach via magnetic separation, immersion in HCl, and reaction with NaOH, followed by a top-down nanosizing process using wet ball-milling for 10 h and annealing at 20...

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Published inCeramics international Vol. 45; no. 6; pp. 6639 - 6647
Main Authors Musyarofah, Lestari, Novia Dwi, Nurlaila, Rizka, Muwwaqor, Nibras Fuadi, Triwikantoro, Pratapa, Suminar
Format Journal Article
LanguageEnglish
Published Elsevier Ltd 15.04.2019
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Abstract High-purity zircon (ZrSiO4) nanopowder was successfully produced from Indonesian natural zircon sand using a low-cost purification approach via magnetic separation, immersion in HCl, and reaction with NaOH, followed by a top-down nanosizing process using wet ball-milling for 10 h and annealing at 200 °C for 2 h. Furthermore, polymorph zirconia (ZrO2 – amorphous, tetragonal, and monoclinic) and silica (SiO2 – amorphous and cristobalite) nanopowders were also successfully derived from the purified zircon powder using a bottom-up method via alkali fusion and co-precipitation processes followed by calcination. The crystallite size of the powders was estimated from X-ray diffraction (XRD) data analysis to give 40, 31, 61, and 149 nm, respectively, for the zircon, tetragonal- and monoclinic-zirconia, and cristobalite. Microstructural characteristics of the zircon, silica, and zirconia nanopowders were revealed in transmission electron microscopy (TEM) images which confirmed that the average sizes of the particles were in a good agreement with the XRD estimated values.
AbstractList High-purity zircon (ZrSiO4) nanopowder was successfully produced from Indonesian natural zircon sand using a low-cost purification approach via magnetic separation, immersion in HCl, and reaction with NaOH, followed by a top-down nanosizing process using wet ball-milling for 10 h and annealing at 200 °C for 2 h. Furthermore, polymorph zirconia (ZrO2 – amorphous, tetragonal, and monoclinic) and silica (SiO2 – amorphous and cristobalite) nanopowders were also successfully derived from the purified zircon powder using a bottom-up method via alkali fusion and co-precipitation processes followed by calcination. The crystallite size of the powders was estimated from X-ray diffraction (XRD) data analysis to give 40, 31, 61, and 149 nm, respectively, for the zircon, tetragonal- and monoclinic-zirconia, and cristobalite. Microstructural characteristics of the zircon, silica, and zirconia nanopowders were revealed in transmission electron microscopy (TEM) images which confirmed that the average sizes of the particles were in a good agreement with the XRD estimated values.
Author Lestari, Novia Dwi
Triwikantoro
Musyarofah
Nurlaila, Rizka
Pratapa, Suminar
Muwwaqor, Nibras Fuadi
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  surname: Pratapa
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  email: suminar_pratapa@physics.its.ac.id
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Monoclinic zirconia
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Snippet High-purity zircon (ZrSiO4) nanopowder was successfully produced from Indonesian natural zircon sand using a low-cost purification approach via magnetic...
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elsevier
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Publisher
StartPage 6639
SubjectTerms Amorphous silica
Cristobalite
Monoclinic zirconia
Nanopowder
Tetragonal zirconia
Zircon
Title Synthesis of high-purity zircon, zirconia, and silica nanopowders from local zircon sand
URI https://dx.doi.org/10.1016/j.ceramint.2018.12.152
Volume 45
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