Reliability analysis of hanger shot blast KAZO machine in foundry plant
In a metal casting industry, Hanger Shot Blast KAZO machine plays a very vital role for blasting. The downtime equipment data for the last five years, 2013 to 2017, shows that the hanger shot blast KAZO is the machine which frequently encounters downtime with the number of 503,75 hours. As the only...
Saved in:
Published in | MATEC Web of Conferences Vol. 204; p. 3007 |
---|---|
Main Authors | , , , , |
Format | Journal Article Conference Proceeding |
Language | English |
Published |
Les Ulis
EDP Sciences
01.01.2018
|
Subjects | |
Online Access | Get full text |
Cover
Loading…
Abstract | In a metal casting industry, Hanger Shot Blast KAZO machine plays a very vital role for blasting. The downtime equipment data for the last five years, 2013 to 2017, shows that the hanger shot blast KAZO is the machine which frequently encounters downtime with the number of 503,75 hours. As the only blasting machine with 2 (two) tons of load capacity, the issues of hanger shot blast KAZO affect to the targeted production process of company. Moreover, it increases risk of safety for the workers surround the machine. The purpose of this current research is to find out the reliability value of the item/ component of hover shot blast KAZO machine using Reliability Analysis method. The malfunction of its component is reviewed by FMEA (Failure Mode and Effect Analysis). While the risk assessment is obtained from RPN (Risk Priority Number) calculation - MTTF value and reliability value R(t). The result of this current study found that there are 21 malfunctions on hanger shot blast KAZO machine. MTTF analysis shows the highest MTTF value is 9195,324 hours for bearing impeller component and the lowest is 3498,997 hours for motor components. Meanwhile, reliability analysis shows that the largest reliability value with 0.999915 is encountered by motor contactor of crane, while with a value of 0.26385, hanger rotator motor contactor component encountered the lowest reliability value. |
---|---|
AbstractList | In a metal casting industry, Hanger Shot Blast KAZO machine plays a very vital role for blasting. The downtime equipment data for the last five years, 2013 to 2017, shows that the hanger shot blast KAZO is the machine which frequently encounters downtime with the number of 503,75 hours. As the only blasting machine with 2 (two) tons of load capacity, the issues of hanger shot blast KAZO affect to the targeted production process of company. Moreover, it increases risk of safety for the workers surround the machine. The purpose of this current research is to find out the reliability value of the item/ component of hover shot blast KAZO machine using Reliability Analysis method. The malfunction of its component is reviewed by FMEA (Failure Mode and Effect Analysis). While the risk assessment is obtained from RPN (Risk Priority Number) calculation - MTTF value and reliability value R(t). The result of this current study found that there are 21 malfunctions on hanger shot blast KAZO machine. MTTF analysis shows the highest MTTF value is 9195,324 hours for bearing impeller component and the lowest is 3498,997 hours for motor components. Meanwhile, reliability analysis shows that the largest reliability value with 0.999915 is encountered by motor contactor of crane, while with a value of 0.26385, hanger rotator motor contactor component encountered the lowest reliability value. |
Author | Juniani, Anda Iviana Erawati, Ika Setiawan, Priyo Agus Prabowo, Rinaldi Sam Wiediartini |
Author_xml | – sequence: 1 givenname: Rinaldi Sam surname: Prabowo fullname: Prabowo, Rinaldi Sam – sequence: 2 givenname: Priyo Agus surname: Setiawan fullname: Setiawan, Priyo Agus – sequence: 3 givenname: Anda Iviana surname: Juniani fullname: Juniani, Anda Iviana – sequence: 4 surname: Wiediartini fullname: Wiediartini – sequence: 5 givenname: Ika surname: Erawati fullname: Erawati, Ika |
BookMark | eNpNkU9LAzEQxYMoWGu_ggQ8V_Nvk92jFK3FgiAK4iVMsolN2SY12R767V2tFE8zzDzeMO93gU5jig6hK0puKKno7QZ6Z22K_pYRWjMiCCdEnaARY5JOGZfvp__6czQpZU0IobxRpFEjNH9xXQATutDvMUTo9iUUnDxeQfx0GZdV6rHpoPT46e7jGW_ArkJ0OETs0y62eY-3HcT-Ep156Iqb_NUxenu4f509TpfP88Xsbjm1nDI19cQbLoHSmoKhXNG2rRWvuKgZBdKKhle-9saY1g3fDTvHmtZKLmTNFLWcj9Hi4NsmWOttDhvIe50g6N9Byp8ach9s57SphABHTeOZEkYKaBhIL63xzLp2iGCMrg9e25y-dq70ep12ecigaCZFXXHZqGZQyYPK5lRKdv54lRL9w0AfGej_DPg3nNd9FQ |
CitedBy_id | crossref_primary_10_3390_designs6050088 |
ContentType | Journal Article Conference Proceeding |
Copyright | 2018. This work is licensed under http://creativecommons.org/licenses/by/4.0 (the “License”). Notwithstanding the ProQuest Terms and conditions, you may use this content in accordance with the terms of the License. |
Copyright_xml | – notice: 2018. This work is licensed under http://creativecommons.org/licenses/by/4.0 (the “License”). Notwithstanding the ProQuest Terms and conditions, you may use this content in accordance with the terms of the License. |
DBID | AAYXX CITATION 7SP 7SR 7TB 8BQ 8FD 8FE 8FG ABJCF ABUWG AFKRA AZQEC BENPR BGLVJ CCPQU D1I DWQXO FR3 HCIFZ JG9 KB. KR7 L6V L7M M7S PDBOC PIMPY PQEST PQQKQ PQUKI PRINS PTHSS DOA |
DOI | 10.1051/matecconf/201820403007 |
DatabaseName | CrossRef Electronics & Communications Abstracts Engineered Materials Abstracts Mechanical & Transportation Engineering Abstracts METADEX Technology Research Database ProQuest SciTech Collection ProQuest Technology Collection Materials Science & Engineering Collection ProQuest Central (Alumni) ProQuest Central ProQuest Central Essentials ProQuest Central Technology Collection ProQuest One Community College ProQuest Materials Science Collection ProQuest Central Korea Engineering Research Database SciTech Premium Collection Materials Research Database Materials Science Database Civil Engineering Abstracts ProQuest Engineering Collection Advanced Technologies Database with Aerospace Engineering Database Materials Science Collection Publicly Available Content Database ProQuest One Academic Eastern Edition (DO NOT USE) ProQuest One Academic ProQuest One Academic UKI Edition ProQuest Central China Engineering Collection DOAJ Directory of Open Access Journals |
DatabaseTitle | CrossRef Publicly Available Content Database Materials Research Database Technology Collection Technology Research Database Mechanical & Transportation Engineering Abstracts ProQuest Central Essentials Materials Science Collection ProQuest Central (Alumni Edition) SciTech Premium Collection ProQuest One Community College ProQuest Central China ProQuest Central Engineered Materials Abstracts ProQuest Engineering Collection ProQuest Central Korea Materials Science Database Advanced Technologies Database with Aerospace Engineering Collection ProQuest Materials Science Collection Civil Engineering Abstracts Engineering Database ProQuest One Academic Eastern Edition Electronics & Communications Abstracts ProQuest Technology Collection ProQuest SciTech Collection METADEX ProQuest One Academic UKI Edition Materials Science & Engineering Collection Engineering Research Database ProQuest One Academic |
DatabaseTitleList | Publicly Available Content Database CrossRef |
Database_xml | – sequence: 1 dbid: DOA name: DOAJ Directory of Open Access Journals url: https://www.doaj.org/ sourceTypes: Open Website – sequence: 2 dbid: 8FG name: ProQuest Technology Collection url: https://search.proquest.com/technologycollection1 sourceTypes: Aggregation Database |
DeliveryMethod | fulltext_linktorsrc |
Discipline | Engineering |
EISSN | 2261-236X |
Editor | Larasati, A. Suryanto, A.H. Lenggo Ginta, T. Rohmat Aji Pradana, Y. Puspitasari, P. Ayu Permanasari, A. Sharifi Jebeli, M. Srikun, I. Dwi Astuti, A. Niaz Akhtar, M. Zakariya Lubis, D. |
Editor_xml | – sequence: 1 givenname: P. surname: Puspitasari fullname: Puspitasari, P. – sequence: 2 givenname: A.H. surname: Suryanto fullname: Suryanto, A.H. – sequence: 3 givenname: T. surname: Lenggo Ginta fullname: Lenggo Ginta, T. – sequence: 4 givenname: I. surname: Srikun fullname: Srikun, I. – sequence: 5 givenname: A. surname: Ayu Permanasari fullname: Ayu Permanasari, A. – sequence: 6 givenname: M. surname: Niaz Akhtar fullname: Niaz Akhtar, M. – sequence: 7 givenname: M. surname: Sharifi Jebeli fullname: Sharifi Jebeli, M. – sequence: 8 givenname: Y. surname: Rohmat Aji Pradana fullname: Rohmat Aji Pradana, Y. – sequence: 9 givenname: D. surname: Zakariya Lubis fullname: Zakariya Lubis, D. – sequence: 10 givenname: A. surname: Larasati fullname: Larasati, A. – sequence: 11 givenname: A. surname: Dwi Astuti fullname: Dwi Astuti, A. |
ExternalDocumentID | oai_doaj_org_article_b544ae1b9f274b64a92a6f6cbf2ced01 10_1051_matecconf_201820403007 |
Genre | Conference Proceeding |
GroupedDBID | 4.4 5VS 8FE 8FG AAFWJ AAYXX ABJCF ACACO ACIWK ADBBV AFKRA AFPKN ALMA_UNASSIGNED_HOLDINGS ARCSS BCNDV BENPR BGLVJ CCPQU CITATION D1I EBS EJD GI~ GROUPED_DOAJ HCIFZ IPNFZ KB. KQ8 L6V M7S M~E OK1 PDBOC PIMPY PROAC PTHSS RED RIG RNS 7SP 7SR 7TB 8BQ 8FD ABUWG AZQEC DWQXO FR3 JG9 KR7 L7M PQEST PQQKQ PQUKI PRINS |
ID | FETCH-LOGICAL-c3127-f0fb36a1181ab1371dd873534821a0d4935f8fbbbde051d87e29dc63468271c33 |
IEDL.DBID | DOA |
ISSN | 2261-236X 2274-7214 |
IngestDate | Thu Jul 04 20:49:47 EDT 2024 Fri Sep 13 02:25:15 EDT 2024 Fri Aug 23 01:52:02 EDT 2024 |
IsDoiOpenAccess | true |
IsOpenAccess | true |
IsPeerReviewed | true |
IsScholarly | true |
Language | English |
LinkModel | DirectLink |
MergedId | FETCHMERGED-LOGICAL-c3127-f0fb36a1181ab1371dd873534821a0d4935f8fbbbde051d87e29dc63468271c33 |
OpenAccessLink | https://doaj.org/article/b544ae1b9f274b64a92a6f6cbf2ced01 |
PQID | 2648536979 |
PQPubID | 2040549 |
ParticipantIDs | doaj_primary_oai_doaj_org_article_b544ae1b9f274b64a92a6f6cbf2ced01 proquest_journals_2648536979 crossref_primary_10_1051_matecconf_201820403007 |
PublicationCentury | 2000 |
PublicationDate | 20180101 |
PublicationDateYYYYMMDD | 2018-01-01 |
PublicationDate_xml | – month: 01 year: 2018 text: 20180101 day: 01 |
PublicationDecade | 2010 |
PublicationPlace | Les Ulis |
PublicationPlace_xml | – name: Les Ulis |
PublicationTitle | MATEC Web of Conferences |
PublicationYear | 2018 |
Publisher | EDP Sciences |
Publisher_xml | – name: EDP Sciences |
References | R2 R3 R4 R1 |
References_xml | – ident: R2 – ident: R3 – ident: R1 – ident: R4 |
SSID | ssj0001397097 |
Score | 2.0795498 |
Snippet | In a metal casting industry, Hanger Shot Blast KAZO machine plays a very vital role for blasting. The downtime equipment data for the last five years, 2013 to... |
SourceID | doaj proquest crossref |
SourceType | Open Website Aggregation Database |
StartPage | 3007 |
SubjectTerms | Blasting Casting machines Component reliability Cranes Downtime Failure analysis Failure modes Impellers Malfunctions Plant reliability Reliability analysis Risk assessment |
SummonAdditionalLinks | – databaseName: ProQuest Central dbid: BENPR link: http://utb.summon.serialssolutions.com/2.0.0/link/0/eLvHCXMwfV07T8MwELZ4LDDxKKK85IE1SvxMPSGKgArEQ4hKiCWyYxuQICltGPrv8aVJWwmJNfZgn8_3Xc533yF0Kh0XqU-SyDrBI97TOlLW0IiZgCeaEiMc_Cje3cvBkN-8iJcVNGhrYSCtsrWJtaG2ZQ4x8hgysQSTKlWxNhAFyKv4bPQdQf8oeGdtmmmsonVKODzYrvcv7x-fFvGWALxJ3WuFUkhBDLPagmFB4uAdhr2UhY8DIAZQ5EH3ocPsElbVlP5_LHYNQ1dbqLMo0MOPc-jZRiuu2EGbS9yCu-gako1nJNxTrBvqEVx6PKv0xZP3ssIm-M4Vvj1_fcBfdValwx8F9tBqaTzFo88g9g4aXl0-XwyipmtClDNC08gn3jCpoaBUG8JSYm0vZQJIbIhOLFdM-J43xlgXdh7GHFU2l4zLHk1JztgeWivKwu0jzFLruDPAX8i4VUwHd8Q5yaRUDmiruihu5ZONZuQYWf2oLUg2l2i2LNEu6oMY57OB3Lr-UI7fsuauZEZwrh0xyoeTMpJrRbX0Mjee5s4mpIuO2kPImhs3yRb6cfD_8CHagBXNwihHaK0a_7jj4FhU5qTRmV-oHsur priority: 102 providerName: ProQuest |
Title | Reliability analysis of hanger shot blast KAZO machine in foundry plant |
URI | https://www.proquest.com/docview/2648536979/abstract/ https://doaj.org/article/b544ae1b9f274b64a92a6f6cbf2ced01 |
Volume | 204 |
hasFullText | 1 |
inHoldings | 1 |
isFullTextHit | |
isPrint | |
link | http://utb.summon.serialssolutions.com/2.0.0/link/0/eLvHCXMwrV07T8MwELagLDAgnqJQKg-sUeP4kXhsUR-AKAhRqWKx7NgWIEirNgxd-O3YSVpFYmBhyZBEyuU7J_ddcvcdAFfMEBrbMAy0oSQgiZQB1yoKsHLxREZIUeMTxfsxG03I7ZROa6O-fE1YKQ9cAtdRlBBpkOLW5U-KEckjySxLlY1So6vOLURrydR7xWtCHq9bginqOP7nrJ1l1qX7XrScuNXtZ8jWolEh2v_rnVwEmsEB2K8YIuyWlh2CLZMdgb2abuAxGPpC4lJgewVlJSsCZxaWXbxw-TrLoXK8OId33ZcH-FlUTBr4lkHrxygtVnD-4SA9AZNB__l6FFQTEYIUoygObGgVZtI3i0qFcIy0TmJMvUANkqEmHFObWKWUNu6e3TETcZ0yTFgSxSjF-BQ0sllmzgDEsTbEKK9NiInmWDqqYQzDjHHjJamaoLNGRsxL4QtR_LCmSGywFHUsm6DnAdyc7YWrix3OnaJyp_jLnU3QWsMvqqdpKXwVHsWMx_z8P65xAXa93eWHlBZo5Isvc-moRa7aYDsZDNtgp9cfPz61izXltsOb7x-Y68-I |
link.rule.ids | 310,311,315,786,790,795,796,870,2115,12792,21416,23958,23959,25170,27957,27958,33408,33779,43635,43840 |
linkProvider | Directory of Open Access Journals |
linkToHtml | http://utb.summon.serialssolutions.com/2.0.0/link/0/eLvHCXMwfV07T8MwED5BGYCJpyhPD6xR42fqCQECyqsgBBJisezYBiRISlsG_j12mj4kJNY4g30-33c-330HcCgc45lP08Q6zhLW1jqR1pCEmoAnmmDDXbwo3nZF54ldPfPnOuA2qNMqxzaxMtS2zGOMvBUzsTgVMpNHva8kdo2Kr6t1C415WGA0XFUasHBy1r1_mEZZAtymVYcVQmLiIcFsXCbMcSv4hGEFZeFbAQYDFLKg8bGv7AxCVUT-f-x0BT7nK7AxLctD9xPAWYU5V6zB8gyj4DpcxBTjEfX2D9I14QgqPRrV96LBWzlEJnjMQ3R9_HKHPqtcSofeC-Rjg6X-D-p9BGFvwNP52eNpJ6l7JSQ5xSRLfOoNFTqWkWqDaYatbWeUR-oarFPLJOW-7Y0x1oWVhzFHpM0FZaJNMpxTugmNoizcFiCaWceciayFlFlJdXBCnBNUCOkiWVUTWmP5qN6IEkNVT9kcq4lE1axEm3ASxTj5O1JaVx_K_quqT4gynDHtsJE-7JQRTEuihRe58SR3NsVN2B1vgqrP2UBNtWL7_-EDWOw83t6om8vu9Q4sxdmNAim70Bj2v91ecC2GZr_Wn19NXMre |
openUrl | ctx_ver=Z39.88-2004&ctx_enc=info%3Aofi%2Fenc%3AUTF-8&rfr_id=info%3Asid%2Fsummon.serialssolutions.com&rft_val_fmt=info%3Aofi%2Ffmt%3Akev%3Amtx%3Ajournal&rft.genre=proceeding&rft.title=MATEC+Web+of+Conferences&rft.atitle=Reliability+analysis+of+hanger+shot+blast+KAZO+machine+in+foundry+plant&rft.au=Rinaldi%2C+Sam+Prabowo&rft.au=Priyo+Agus+Setiawan&rft.au=Juniani%2C+Anda+Iviana&rft.au=Wiediartini&rft.date=2018-01-01&rft.pub=EDP+Sciences&rft.issn=2274-7214&rft.eissn=2261-236X&rft.volume=204&rft_id=info:doi/10.1051%2Fmatecconf%2F201820403007 |
thumbnail_l | http://covers-cdn.summon.serialssolutions.com/index.aspx?isbn=/lc.gif&issn=2261-236X&client=summon |
thumbnail_m | http://covers-cdn.summon.serialssolutions.com/index.aspx?isbn=/mc.gif&issn=2261-236X&client=summon |
thumbnail_s | http://covers-cdn.summon.serialssolutions.com/index.aspx?isbn=/sc.gif&issn=2261-236X&client=summon |