Al-modified environmental barrier coatings for protection against water vapor corrosion

High-temperature water vapor corrosion is a great challenge for long lifetime of Si/mullite/Yb2SiO5 Environmental Barrier Coatings. In this work, the Yb3Al5O12 modified layer was in-situ synthesized on the surface of Yb2SiO5 layer to improve the steam resistance. The reaction mechanism of the Al-mod...

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Published inCorrosion science Vol. 217; p. 111123
Main Authors Zhuo, Xueshi, Wang, Chao, Wang, Meng, Wu, Jian, Zhang, Xiaofeng, Cui, Jianlei, Mei, Xuesong, Fan, Zhengjie
Format Journal Article
LanguageEnglish
Published Elsevier Ltd 01.06.2023
Subjects
Al-modified layer
Environmental barrier coatings
Oxidation
Water vapor corrosion
Yb3Al5O12
Environmental barrier coatings
Yb3Al5O12
Water vapor corrosion
Oxidation
Al-modified layer
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Abstract High-temperature water vapor corrosion is a great challenge for long lifetime of Si/mullite/Yb2SiO5 Environmental Barrier Coatings. In this work, the Yb3Al5O12 modified layer was in-situ synthesized on the surface of Yb2SiO5 layer to improve the steam resistance. The reaction mechanism of the Al-modified layer was explored. The steam corrosion experimental results indicated that the defects in Yb2SiO5 layer healed, and the oxidation rate of Si-bonded coating was slowed down under the protection of modified layer. Additionally, the calculation results of first-principle molecular dynamics confirmed that Yb3Al5O12 has excellent steam corrosion resistance. [Display omitted] •A protective layer was prepared on the surface of the Yb2SiO5 coating through the Al-modification method.•The reaction of Yb3Al5O12 with water vapor needs to break through a higher energy barrier than that of Yb2O3 and Yb2SiO5 at 1400 ℃.•The Al-modified EBCs exhibited excellent water vapor corrosion resistance due to the formation of a new Yb3Al5O12 phase as well as the healing of voids and microcracks in the Yb2SiO5 coating.
AbstractList High-temperature water vapor corrosion is a great challenge for long lifetime of Si/mullite/Yb2SiO5 Environmental Barrier Coatings. In this work, the Yb3Al5O12 modified layer was in-situ synthesized on the surface of Yb2SiO5 layer to improve the steam resistance. The reaction mechanism of the Al-modified layer was explored. The steam corrosion experimental results indicated that the defects in Yb2SiO5 layer healed, and the oxidation rate of Si-bonded coating was slowed down under the protection of modified layer. Additionally, the calculation results of first-principle molecular dynamics confirmed that Yb3Al5O12 has excellent steam corrosion resistance. [Display omitted] •A protective layer was prepared on the surface of the Yb2SiO5 coating through the Al-modification method.•The reaction of Yb3Al5O12 with water vapor needs to break through a higher energy barrier than that of Yb2O3 and Yb2SiO5 at 1400 ℃.•The Al-modified EBCs exhibited excellent water vapor corrosion resistance due to the formation of a new Yb3Al5O12 phase as well as the healing of voids and microcracks in the Yb2SiO5 coating.
ArticleNumber 111123
Author Fan, Zhengjie
Wang, Chao
Wu, Jian
Zhuo, Xueshi
Zhang, Xiaofeng
Cui, Jianlei
Mei, Xuesong
Wang, Meng
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Keywords Environmental barrier coatings
Yb3Al5O12
Water vapor corrosion
Oxidation
Al-modified layer
Language English
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Snippet High-temperature water vapor corrosion is a great challenge for long lifetime of Si/mullite/Yb2SiO5 Environmental Barrier Coatings. In this work, the Yb3Al5O12...
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SubjectTerms Al-modified layer
Environmental barrier coatings
Oxidation
Water vapor corrosion
Yb3Al5O12
Title Al-modified environmental barrier coatings for protection against water vapor corrosion
URI https://dx.doi.org/10.1016/j.corsci.2023.111123
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