The regulation strategy for releasing residual stress in ceramic-metal brazed joints

Ceramics and ceramic-based composites have been widely used in electronic information and communication, chemical industry, instrument manufacturing and other fields. However, due to the brittleness and processability of ceramic materials, ceramics need to be connected with metal materials to meet p...

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Published inJournal of manufacturing processes Vol. 85; pp. 935 - 947
Main Authors Li, Peixin, Yan, Yaotian, Ba, Jin, Wang, Pengcheng, Wang, Haohan, Wang, Xingxing, Lin, Jinghuang, Cao, Jian, Qi, Junlei
Format Journal Article
LanguageEnglish
Published Elsevier Ltd 06.01.2023
Subjects
Ceramic and metal brazed joint
Interlayer assisted control
Particle reinforced brazing alloy
Residual stress
Surface structure design
Ceramic and metal brazed joint
Interlayer assisted control
Residual stress
Particle reinforced brazing alloy
Surface structure design
Online AccessGet full text
ISSN1526-6125
2212-4616
DOI10.1016/j.jmapro.2022.12.022

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Abstract Ceramics and ceramic-based composites have been widely used in electronic information and communication, chemical industry, instrument manufacturing and other fields. However, due to the brittleness and processability of ceramic materials, ceramics need to be connected with metal materials to meet practical applications. Among various bonding methods, brazing is widely used for joining ceramics and metals. However, due to the difference in the properties of ceramics and metals, especially the coefficient of thermal expansion, excessive residual stresses are generated in the joint subject to deformation during the cooling process of the brazed joint. High residual stresses can seriously damage the joint properties. To relieve residual stresses, this review has summarized three residual stress relief methods: particle reinforcement, interlayer assisted control, and surface structure design. These methods can effectively relieve stress concentration in joints, improve joint plasticity, and reduce the ceramic-metal discrepancy, thus leading to the enhanced performances. Finally, the future opportunities and challenges of regulation strategy for releasing residual stress are also presented. Overall, it is expected that these stress relief strategies will provide some new understanding of the wide range of applications for ceramic-to-metal joints.
AbstractList Ceramics and ceramic-based composites have been widely used in electronic information and communication, chemical industry, instrument manufacturing and other fields. However, due to the brittleness and processability of ceramic materials, ceramics need to be connected with metal materials to meet practical applications. Among various bonding methods, brazing is widely used for joining ceramics and metals. However, due to the difference in the properties of ceramics and metals, especially the coefficient of thermal expansion, excessive residual stresses are generated in the joint subject to deformation during the cooling process of the brazed joint. High residual stresses can seriously damage the joint properties. To relieve residual stresses, this review has summarized three residual stress relief methods: particle reinforcement, interlayer assisted control, and surface structure design. These methods can effectively relieve stress concentration in joints, improve joint plasticity, and reduce the ceramic-metal discrepancy, thus leading to the enhanced performances. Finally, the future opportunities and challenges of regulation strategy for releasing residual stress are also presented. Overall, it is expected that these stress relief strategies will provide some new understanding of the wide range of applications for ceramic-to-metal joints.
Author Ba, Jin
Wang, Xingxing
Li, Peixin
Wang, Haohan
Yan, Yaotian
Lin, Jinghuang
Cao, Jian
Qi, Junlei
Wang, Pengcheng
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Keywords Ceramic and metal brazed joint
Interlayer assisted control
Residual stress
Particle reinforced brazing alloy
Surface structure design
Language English
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Snippet Ceramics and ceramic-based composites have been widely used in electronic information and communication, chemical industry, instrument manufacturing and other...
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SubjectTerms Ceramic and metal brazed joint
Interlayer assisted control
Particle reinforced brazing alloy
Residual stress
Surface structure design
Title The regulation strategy for releasing residual stress in ceramic-metal brazed joints
URI https://dx.doi.org/10.1016/j.jmapro.2022.12.022
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