Fabrication, machining (dry vs. cryogenic) and life cycle analysis of hybrid titanium composite laminates (HTCL)
Titanium-based fiber metal laminates, also known as hybrid titanium composite laminates (HTCL), are new-age potential materials used in the field of supersonic and high-speed passenger aircraft due to their better corrosion resistance, higher stiffness, fatigue and impact resistance at both elevated...
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| Published in | Machining science and technology Vol. 28; no. 4; pp. 626 - 655 |
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| Main Authors | , , |
| Format | Journal Article |
| Language | English |
| Published |
Taylor & Francis
03.07.2024
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| Subjects | |
| Online Access | Get full text |
| ISSN | 1091-0344 1532-2483 |
| DOI | 10.1080/10910344.2024.2369856 |
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| Abstract | Titanium-based fiber metal laminates, also known as hybrid titanium composite laminates (HTCL), are new-age potential materials used in the field of supersonic and high-speed passenger aircraft due to their better corrosion resistance, higher stiffness, fatigue and impact resistance at both elevated and room temperature. However, the difficult-to-machine nature mandates using effective but sustainable coolant during machining. Therefore, in the present study, drilling of HTCL is done in a dry and cryogenic LCO
2
environment, considering various responses such as thrust force, torque, surface roughness, tool wear, chip analysis, power consumption and specific cutting energy. Further, a life-cycle analysis was carried out to evaluate the impacts of these two cutting conditions. The results indicate that cryogenic cooling improved the hole surface finish (up to 25%) by reducing the torque values significantly by 25-30%. Furthermore, tool life is improved (up to 48.6%), and power consumption is reduced (up to 13.3%). These outcomes make cryogenic with LCO
2
more favorable to use over dry conditions for this novel material. Nevertheless, condensing CO
2
into liquid form necessitates a higher consumption of energy and natural resources. Furthermore, its direct release into the environment results in environmental impacts (up to 17-20%) compared to dry machining. |
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| AbstractList | Titanium-based fiber metal laminates, also known as hybrid titanium composite laminates (HTCL), are new-age potential materials used in the field of supersonic and high-speed passenger aircraft due to their better corrosion resistance, higher stiffness, fatigue and impact resistance at both elevated and room temperature. However, the difficult-to-machine nature mandates using effective but sustainable coolant during machining. Therefore, in the present study, drilling of HTCL is done in a dry and cryogenic LCO
2
environment, considering various responses such as thrust force, torque, surface roughness, tool wear, chip analysis, power consumption and specific cutting energy. Further, a life-cycle analysis was carried out to evaluate the impacts of these two cutting conditions. The results indicate that cryogenic cooling improved the hole surface finish (up to 25%) by reducing the torque values significantly by 25-30%. Furthermore, tool life is improved (up to 48.6%), and power consumption is reduced (up to 13.3%). These outcomes make cryogenic with LCO
2
more favorable to use over dry conditions for this novel material. Nevertheless, condensing CO
2
into liquid form necessitates a higher consumption of energy and natural resources. Furthermore, its direct release into the environment results in environmental impacts (up to 17-20%) compared to dry machining. |
| Author | Khanna, Navneet Bolar, Gururaj Prajapati, Rahul |
| Author_xml | – sequence: 1 givenname: Navneet orcidid: 0000-0002-8094-4604 surname: Khanna fullname: Khanna, Navneet organization: Advanced Manufacturing Laboratory, Institute of Infrastructure Technology, Research and Management – sequence: 2 givenname: Rahul orcidid: 0009-0003-8370-0722 surname: Prajapati fullname: Prajapati, Rahul organization: Advanced Manufacturing Laboratory, Institute of Infrastructure Technology, Research and Management – sequence: 3 givenname: Gururaj orcidid: 0000-0002-7942-8207 surname: Bolar fullname: Bolar, Gururaj organization: Department of Mechanical and Industrial Engineering, Manipal Institute of Technology, Manipal Academy of Higher Education |
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| Title | Fabrication, machining (dry vs. cryogenic) and life cycle analysis of hybrid titanium composite laminates (HTCL) |
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