Effect of Mg on elevated-temperature low cycle fatigue and thermo-mechanical fatigue behaviors of Al-Cu cast alloys

The effects of Mg addition on the cyclic deformation and fatigue life behaviors of Al-Cu 224 cast alloys were investigated under isothermal low cycle fatigue (LCF) at 300 °C and out-of-phase thermo-mechanical fatigue (OP-TMF) in the temperature range 60–300 °C. The results show that all tested alloy...

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Published inMaterials science & engineering. A, Structural materials : properties, microstructure and processing Vol. 885; p. 145588
Main Authors Hu, Peng, Liu, Kun, Pan, Lei, Chen, X.-Grant
Format Journal Article
LanguageEnglish
Published Elsevier B.V 03.10.2023
Subjects
Al-Cu 224 cast alloys
Fatigue life prediction
Hysteresis energy model
Low cycle fatigue
Mg addition
Thermo-mechanical fatigue
Thermo-mechanical fatigue
Fatigue life prediction
Mg addition
Hysteresis energy model
Al-Cu 224 cast alloys
Low cycle fatigue
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Abstract The effects of Mg addition on the cyclic deformation and fatigue life behaviors of Al-Cu 224 cast alloys were investigated under isothermal low cycle fatigue (LCF) at 300 °C and out-of-phase thermo-mechanical fatigue (OP-TMF) in the temperature range 60–300 °C. The results show that all tested alloys experienced cyclic softening during both LCF and OP-TMF, whereas the softening ratio of Mg-containing alloys was lower than that of the base alloy free of Mg because of the lower coarsening rate of θ'-Al2Cu precipitates. Under both LCF and TMF, near-surface porosity and brittle intermetallic particles were considered sources of crack initiation. TMF lives were inferior to LCF lives under the same strain amplitude because of the combined damage effect of the cyclic mechanical and thermal loadings. Under LCF, the addition of Mg enhanced the fatigue performance because of the co-existing θʹ and θʺ precipitates and the higher thermal resistance of θʹ; under TMF, it led to a slight reduction in fatigue performance. The hysteresis energy model was successfully applied to predict the LCF and TMF lifetimes. The predicted results agree well with the experimentally measured LCF and TMF lifetimes.
AbstractList The effects of Mg addition on the cyclic deformation and fatigue life behaviors of Al-Cu 224 cast alloys were investigated under isothermal low cycle fatigue (LCF) at 300 °C and out-of-phase thermo-mechanical fatigue (OP-TMF) in the temperature range 60–300 °C. The results show that all tested alloys experienced cyclic softening during both LCF and OP-TMF, whereas the softening ratio of Mg-containing alloys was lower than that of the base alloy free of Mg because of the lower coarsening rate of θ'-Al2Cu precipitates. Under both LCF and TMF, near-surface porosity and brittle intermetallic particles were considered sources of crack initiation. TMF lives were inferior to LCF lives under the same strain amplitude because of the combined damage effect of the cyclic mechanical and thermal loadings. Under LCF, the addition of Mg enhanced the fatigue performance because of the co-existing θʹ and θʺ precipitates and the higher thermal resistance of θʹ; under TMF, it led to a slight reduction in fatigue performance. The hysteresis energy model was successfully applied to predict the LCF and TMF lifetimes. The predicted results agree well with the experimentally measured LCF and TMF lifetimes.
ArticleNumber 145588
Author Liu, Kun
Chen, X.-Grant
Hu, Peng
Pan, Lei
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crossref_primary_10_1016_j_ijfatigue_2023_108027
crossref_primary_10_1007_s10853_024_09663_9
crossref_primary_10_1007_s12633_024_03026_4
crossref_primary_10_1016_j_msea_2024_146414
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Keywords Thermo-mechanical fatigue
Fatigue life prediction
Mg addition
Hysteresis energy model
Al-Cu 224 cast alloys
Low cycle fatigue
Language English
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Snippet The effects of Mg addition on the cyclic deformation and fatigue life behaviors of Al-Cu 224 cast alloys were investigated under isothermal low cycle fatigue...
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StartPage 145588
SubjectTerms Al-Cu 224 cast alloys
Fatigue life prediction
Hysteresis energy model
Low cycle fatigue
Mg addition
Thermo-mechanical fatigue
Title Effect of Mg on elevated-temperature low cycle fatigue and thermo-mechanical fatigue behaviors of Al-Cu cast alloys
URI https://dx.doi.org/10.1016/j.msea.2023.145588
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