A state-of-the-art review on robotic milling of complex parts with high efficiency and precision

•The challenges faced by milling robots in machining operations are systematically reviewed.•The performance indexes commonly used to evaluate machining systems are highlighted.•The differences between regenerative and modal coupling chatter are compared.•Robotic processing stability is analyzed fro...

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Published inRobotics and computer-integrated manufacturing Vol. 79; p. 102436
Main Authors Wang, Wenbo, Guo, Qiang, Yang, Zhibo, Jiang, Yan, Xu, Jinting
Format Journal Article
LanguageEnglish
Published Elsevier Ltd 01.02.2023
Subjects
Chatter
Compensation
Complex components
Dynamics model
Robotic milling
Stiffness
Stiffness
Complex components
Robotic milling
Dynamics model
Compensation
Chatter
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Abstract •The challenges faced by milling robots in machining operations are systematically reviewed.•The performance indexes commonly used to evaluate machining systems are highlighted.•The differences between regenerative and modal coupling chatter are compared.•Robotic processing stability is analyzed from two aspects of posture and cutting condition optimization.•Future trends of milling robots and problems to be solved are prospected. Milling refers to a class of material processing methods that relies on a high-speed rotating milling cutter removing extra material to get desired shapes and features. Being distinct from conventional material removal techniques, like CNC machining, robotic milling has the benefits of lower cost, higher flexibility, better adaptability, etc. Therefore, robotic milling has attracted a large amount of researchers’ interest and become an important material-removing way in the machining of complex parts. Trying to present a comprehensive and systematic review on the robotic milling of complex components, this paper elaborates the history and state of the art on stiffness, dynamics, posture planning, chatter, and compensation in the robotic milling process. Furthermore, future potential research topics about robotic milling are also discussed.
AbstractList •The challenges faced by milling robots in machining operations are systematically reviewed.•The performance indexes commonly used to evaluate machining systems are highlighted.•The differences between regenerative and modal coupling chatter are compared.•Robotic processing stability is analyzed from two aspects of posture and cutting condition optimization.•Future trends of milling robots and problems to be solved are prospected. Milling refers to a class of material processing methods that relies on a high-speed rotating milling cutter removing extra material to get desired shapes and features. Being distinct from conventional material removal techniques, like CNC machining, robotic milling has the benefits of lower cost, higher flexibility, better adaptability, etc. Therefore, robotic milling has attracted a large amount of researchers’ interest and become an important material-removing way in the machining of complex parts. Trying to present a comprehensive and systematic review on the robotic milling of complex components, this paper elaborates the history and state of the art on stiffness, dynamics, posture planning, chatter, and compensation in the robotic milling process. Furthermore, future potential research topics about robotic milling are also discussed.
ArticleNumber 102436
Author Xu, Jinting
Wang, Wenbo
Yang, Zhibo
Jiang, Yan
Guo, Qiang
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  fullname: Guo, Qiang
  email: guoqiang@hpu.edu.cn
  organization: School of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo 454150, China
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  fullname: Yang, Zhibo
  organization: School of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo 454150, China
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  surname: Jiang
  fullname: Jiang, Yan
  organization: School of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo 454150, China
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  givenname: Jinting
  surname: Xu
  fullname: Xu, Jinting
  organization: School of Automotive Engineering, Dalian University of Technology, Dalian 116024, China
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PublicationYear 2023
Publisher Elsevier Ltd
Publisher_xml – name: Elsevier Ltd
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Snippet •The challenges faced by milling robots in machining operations are systematically reviewed.•The performance indexes commonly used to evaluate machining...
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SubjectTerms Chatter
Compensation
Complex components
Dynamics model
Robotic milling
Stiffness
Title A state-of-the-art review on robotic milling of complex parts with high efficiency and precision
URI https://dx.doi.org/10.1016/j.rcim.2022.102436
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